Method for making a high current low profile inductor

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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Details

C029S602100, C029S841000, C029S848000, C029S856000, C029S858000, C336S065000, C336S083000, C336S192000, C336S200000, C336S232000, C363S017000, C363S048000, C363S058000

Reexamination Certificate

active

07921546

ABSTRACT:
A method for making a high current low profile inductor includes forming an inductor element comprising a coil having an open center and an outside surface, the coil also having first and second coil ends, making a dry mixture comprising a dry resin and an insulated dry powdered magnetic powder, and compressing the dry mixture around the outside surface of the coil and within the open center of the coil to create an inductor body without liquefying the dry mixture, whereby the inductor body engages the coil both within the coil open center and also the coil outside surface.

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IHSM Preliminary Data Sheet, Jul. 2, 1993 (p. 1).
Redacted Dale Monthly Report, Jul. 1993 (pp. 2-3).
Memorandum From Brett Jelkin/To Jerry Hoffman, Aug. 2, 1993 (p. 4).
Fax From Jeff Heaton/To Kelly Knifel, Aug. 11, 1993 (pp. 5-8).
Handwritten Notes, Aug. 27, 1993 (p. 9).
Trip Report, Aug. 31, 1993 (p. 10).
Factory Work Order, Sep. 14, 1993 (p. 11).
Redacted Drawings, Sep. 14, 1993 (pp. 12-13).
Redacted Handwritten Notes, Sep. 14, 1993 (p. 14).
Phone Conversation (From Brett Jelkin/To Jon Cronk) Report, Sep. 20, 1993 (p. 15).
Redacted Drawing, Sep. 27, 1993 (p. 16).
Redacted Handwritten Equations, Sep. 29, 1993 (p. 17).
Redacted Factory Work Order, Oct. 1, 1993 (p. 18).
Redacted Drawings, Sep. 29, 1993 (pp. 19-20).
Redacted Handwritten Letter From Brett Jelkin/To Jon Cronk, Oct. 7, 1993 (pp. 21-22).
Redacted Fax From Doug Brackhan/To Jerry Hoffman And Brett Jelkin, Oct. 22, 1993 (pp. 23-24).
Redacted Handwritten Notes, Oct. 25, 1993 (p. 25).
Redacted Routing Slip, Nov. 1, 1993 (p. 26).
Redacted Letter From Doug Moen/To Bret Jelkin, Oct. 28, 1993 (p. 27).
Redacted Letter From Doug Moen/To Bret Jelkin With Handwritten Note From Jerry/To Ron Heglin, Nov. 8, 1993 (p. 28).
Redacted Request for Quotation, Nov. 18, 1993 (p. 29).
Handwritten Letter From Brett/To Mike R., Nov. 22, 1993 (p. 30).
Routing Slip, Nov. 23, 1993 (p. 31).
Redacted Fax Quote From Gregory Fancon/To Michael Rhorer, Nov. 29, 1993 (p. 32).
Redacted Fax Quote From Ray Youberd/To Michael Rhorer, Dec. 1, 1993 (p. 33).
Redacted Fax Quote From Nancy Roake/To Michael Rhorer, Dec. 2, 1993 (p. 34).
Redacted Request For Quotation From Michael Rhorer/To Brett Jelkin, Nov. 18, 1993 (p. 35).
Fax From Val Lichter/To Jerry Hoffman, Jan. 20, 1994 (pp. 36, 39-41).
Redacted Quotation From Kelly Kneifl/To Ken Fong, Dec. 22, 1993 (p. 37).
Handwritten Fax From Jerry Hoffman/To Val Lichter, Jan. 27, 1994 (p. 38).
Redacted Letter From Jon Cronk And Dick Walsh/To Kelly Kneifl, Feb. 2, 1994 (pp. 42-43).
Same Letter As No. 31 With Handwritten Notes/Redactions, Feb. 2, 1994 (pp. 44-45).
Trip Report, Feb. 7, 1994 (pp. 46-47).
Temperature Graph, Feb. 10, 1994 (p. 48).
Sumida New Products Page With Handwritten Notes, Feb. 23, 1994 (p. 49).
Handwritten/Redacted Notices Of Switcher IC Manufacturers Visited, Mar. 1, 1994 (p. 50).
Routing Slip, Mar. 3, 1994 (p. 51).
Routing Slip, Mar. 3, 1994 (p. 52).
Agenda For Customer/Field Rep Visit, Mar. 23, 1994 (pp. 53-56).
Handwritten Letter From Brett J./To Tim S. (two copies), Mar. 30, 1994 (pp. 57-58).
Handwritten Letter From Tim/To Brett, Mar. 31, 1994 (p. 59).
Redacted Handwritten Letter With Drawings From Brett J./To Tim, Mar. 31, 1994 (pp. 60-62).
Redacted Notes Of National Semiconductor Visit From Kelly Kneifl, Apr. 3, 1994 (pp. 63-64).
Redacted Telephone Conversation (From John Cronk/To Kelly Kneifl) Report, Apr. 4, 1994 (pp. 65-66).
Fax From Jon Cronk/To Brett Jelkin, Apr. 5, 1994 (p. 67).
Handwritten Notes (National Semiconductor), Apr. 7, 1994 (pp. 68-72).
Redacted Agenda For Customer/Field Rep Visit, Apr. 7, 1994 (pp. 73-74).
Redacted Handwritten Letter From Brett J./To Gene, Apr. 8, 1994 (p. 75).
Letter From Jon Cronk/To Jim Cox, Apr. 6, 1994 (p. 76).
Faxed Redacted Meeting (Apr. 7, 1994) Minutes, Apr. 8, 1994 (pp. 77-81).
Handwritten Specifications, Jun. 12, 1994 (p. 242).
Redacted Telephone Conversation Report From E. Gorsett/To Macey Keegan And Don Alfson, Jun. 13, 1994 (p. 243).
Telephone Conversation Report From Tim Shafer And Brett Jelkin/To Jon Cronk, Jun. 14, 1994 (p. 244).
Flatpack Ribbon Wire Evaluation From Brett Jelkin, Jun. 14, 1994, Forwarded To Gene By Jerry, Jun. 14, 1994 (pp. 245-246).
Redacted Telephone Conversation Report From Brett Jelkin/To Jon

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