Method for improving peeling issues during fabrication of...

Semiconductor device manufacturing: process – Making passive device – Stacked capacitor

Reexamination Certificate

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C438S253000

Reexamination Certificate

active

06331471

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method for fabricating integrated circuits and, more particularly, to improving the peeling issues due to the exposed polysilicon of capacitors after the planarization process.
2. Description of the Prior Art
In general, the fabrication of integrated circuits includes at least four steps with respect to forming polysilicon layers and some steps with respect to forming interconnects. The devices in the substrate should be previously formed.
The first polysilicon layer (poly-1) intends mainly the gate electrodes. It is formed on the substrate and after the devices in the substrate are done. The second polysilicon layer (poly-2) intends mainly the bit lines of integrated circuits. Commonly, they are located over and are perpendicular to the gates. There is at least one dielectric layer formed between two polysilicon layers.
The third polysilicon layer (poly-3), as shown in
FIG. 1
, usually intends the lower electrodes
102
of capacitors. They are formed on the dielectric layer
101
overhead the second polysilicon layer which is ignored in FIG.
1
. Further, the lower electrodes
102
of capacitors directly contact directly to the substrate
100
. To increase the storage capacities, different shapes of electrodes have been developed, as for example, a cylinder or a hollow cylinder, etc. A dielectric layer
103
is then formed on the poly-3. The fourth polysilicon layer (poly-4)
104
is subsequently deposited on the dielectric layer
103
to serve as the upper electrodes of the capacitors. According to the steps mentioned above, the capacitors of integrated circuits are then completed.
Before the interconnect metal is fabricated, a dielectric layer
105
should be formed for electric isolation and then planarized to facilitate the fabrication of metal.
Referring to
FIG. 2
, after the dielectric layer
105
is planarized by chemical mechanical polishing (CMP), the portions, beside the periphery region, of most of the capacitors are easily exposed. In the following steps for forming the first metal level, the glue layer made of Ti will glue on the part of the exposed third and fourth polysilicon layer (
102
and
104
) of the capacitors. Unfortunately, the short between capacitors and metal levels occurs, moreover, the Ti metal is easily peeled as gluing on the surface of polysilicon. And the peeled Ti particles will obstruct other following steps of the fabrication, for example, the cell defects in the first metal level near the periphery region of the wafer will occur.
For the foregoing reasons, there is a need to develop a method of forming integrated circuits in order to improve the peeling issues mentioned above. Then, the quality of integrated circuits can be increased.
SUMMARY OF THE INVENTION
In accordance with the present invention, a method is provided for forming integrated circuits, that substantially improves the peeling issues. In one embodiment, the method includes the following procedures. First, a substrate, including a first part and a second part, is provided, then a first dielectric layer is formed on the first part and on the second part of the substrate. A first conductor layer, serving as the lower electrode of the capacitor, is defined on the first dielectric layer on the first part. Next, a second dielectric layer is formed on the first conductor layer and then a second conductor layer is formed, serving as the upper electrode of the capacitor, on the second dielectric layer. After, a third dielectric layer is formed on the second conductor layer and on the first dielectric layer on the second part. Subsequently, a fourth dielectric layer is formed on the third dielectric layer. A photoresist, wherein a pattern region is formed over the second part, is formed on the fourth dielectric layer. Etch process is used to etch the third and fourth dielectric layers over the second part and the photoresist is then stripped. Forming the fifth dielectric layer on the fourth dielectric layer over both the first and the second parts. Finally, the fifth dielectric layer is removed till the fourth dielectric layer is exposed.


REFERENCES:
patent: 6010933 (2000-01-01), Cherng
patent: 6130102 (2000-10-01), White, Jr. et al.

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