Method for forming high fraction solid compositions by die casti

Metal founding – Process – Shaping liquid metal against a forming surface

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164348, 164122, 164900, 164121, B22D 1700

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043456375

ABSTRACT:
Die castings are made from metal compositions that are fully liquid or as a preferred embodiment contain between about 10 and 85 weight percent degenerate dendrites. The composition is injected into the cavity of a die at a mean die temperature which is as near to ambient temperature as possible and usually less than about 400.degree. F. The die is formed of a material having a thermal diffusivity of at least about 0.5 cm.sup.2 /sec. The castings are ejected and the die surface is sprayed with a liquid to bring the die surface temperature back to the mean die temperature or below in the shortest possible time. The time between injection and ejection is less than about 1 minute and the time between ejection and spraying is less than about 30 seconds.

REFERENCES:
patent: 2923041 (1960-02-01), Ryznar
Rheocasting Processes; Flemings et al.; AFS International Cast Metals Journal; Sep. 1976, pp. 11-22.
Automation Comes to Die Casting; Radke and Smith, Tool and Manufacturing Engineer; vol. 53, No. 3, Sep. 1964.

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