Method for forming ceramic powders by temperature induced floccu

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Consolidation of powder prior to sintering

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419 36, 419 40, 419 44, 419 53, 419 10, 419 13, 419 14, B22F 312, B22F 322

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053405323

ABSTRACT:
A method for manufacturing a sintered body by a) forming a slurry comprising a powder mixture, a dispersant providing steric stabilization for the powders and an organic solvent with a possible addition of one or more soluble polymers; b) transferring the slurry into a mold; and c) changing the temperature sufficient to cause gelation of the sterically stabilized suspension to form a green body. The method also includes d) removing the green body from the mold; e) transferring the green body to a chamber where the gelation temperature can be maintained and the pressure decreased to facilitate removal of the solvent to form a dried body; f) heating the body for a time sufficient to substantially remove the dispersant from the body and; g) sintering the body. The sintered body can be an insert for metal cutting tools.

REFERENCES:
patent: 4541855 (1985-09-01), Scherer
patent: 4721599 (1988-01-01), Nakamura et al.
patent: 4894194 (1990-01-01), Janney
patent: 5047182 (1991-09-01), Sundback et al.

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