Method for forming an article extension by melting of an alloy p

Metal founding – Process – Shaping liquid metal against a forming surface

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298891, 148404, 164 921, 164 98, 1641221, B22D 1910, B22D 2306

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active

056737459

ABSTRACT:
An extension is formed directly on an article by melting a compatible alloy preform within a ceramic mold, followed by cooling of the end under controlled conditions sufficient to cause an integral extension to solidify on the article. A ceramic mold is attached on the end of the article with a mold cavity that generally defines the shape of the extension to be formed. The mold may be formed in situ on a removable mandrel, or preformed and attached to the subject article. Extensions formed by the method of this invention have a microstructure that is continuous and compatible with that of the article. Such microstructures may include epitaxial growth of the extension from the microstructure of the article. The method establishes a temperature gradient within the article during solidification that may be further controlled by auxiliary heating and/or cooling of the article and/or extension during the practice of the method.

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Metals Handbook, 9th Edition, vol. 15, ASM International (1988). pp. 399-401.
Metals Handbook, 10th Edition, vol. 1, ASM International (1990) pp. 981-994, 995-1006.

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