Method for fabricating two-piece scroll members by diecasting

Metal working – Method of mechanical manufacture – Prime mover or fluid pump making

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Details

418 552, 164 98, 164103, 164112, 164113, B23P 1500

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active

053925122

ABSTRACT:
A two-step two-piece high-pressure casting process for the fabrication of a scroll member containing a generally circular end plate, a scroll hub on one side of the end plate and an involute wrap on the other side thereof. The involute wrap is pre-fabricated from a wear-resistant alloy or aluminum alloy based composite having low liquidus temperature which is placed inside the involute groove of a scroll mold. The scroll mold contains a mobile scroll mold and a stationary scroll mold. The mobile scroll mold contains a first cavity having the shape of the scroll hub; whereas the stationary scroll mold contains a second cavity having the shape of the circular end plate and an involute groove disposed below the second cavity. A molten aluminum alloy or aluminum alloy based composite is injected into the first and second mold cavities which, after solidifies, becomes the scroll hub and the end plate is respective positions whereby a metallurgical bonding will be developed between the end plate and the involute wrap to ensure the integrity of the scroll member. The involute groove has a depth shorter than the height of the involute wrap to increase the area of metallurgical bonding between the end plate and the involute wrap.

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