Method for fabricating beryllium structures

Specialized metallurgical processes – compositions for use therei – Compositions – Consolidated metal powder compositions

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75200, 75224, 75225, 75150, 148126, B22F 300

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040110761

ABSTRACT:
Thin-walled beryllium structures are prepared by plasma spraying a mixture of beryllium powder and about 2500 to 4000 ppm silicon powder onto a suitable substrate, removing the plasma-sprayed body from the substrate and placing it in a sizing die having a coefficient of thermal expansion similar to that of the beryllium, exposing the plasma-sprayed body to a moist atmosphere, outgassing the plasma-sprayed body, and then sintering the plasma-sprayed body in an inert atmosphere to form a dense, low-porosity beryllium structure of the desired thin-wall configuration. The addition of the silicon and the exposure of the plasma-sprayed body to the moist atmosphere greatly facilitate the preparation of the beryllium structure while minimizing the heretofore deleterious problems due to grain growth and grain orientation.

REFERENCES:
patent: 3791851 (1974-02-01), Taylor et al.
patent: 3793014 (1974-02-01), Rossenwasser
patent: 3853549 (1974-12-01), Baird et al.

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