Drying and gas or vapor contact with solids – Process – Gas or vapor pressure varies during treatment
Reexamination Certificate
2000-02-07
2002-03-12
Joyce, Harold (Department: 3749)
Drying and gas or vapor contact with solids
Process
Gas or vapor pressure varies during treatment
Reexamination Certificate
active
06354019
ABSTRACT:
BACKGROUND AND SUMMARY OF THE INVENTION
The invention concerns a process for drying paper, in particular whole books. This drying process however can also be applied to other absorbent and in particular organic materials which occur in particular in layered or laminated form.
From time to time, paper and in particular paper in the form of books has to be dried relatively quickly and down to very low moisture contents of in part below 1% by weight—% of water.
That is necessary when books which have been stored in an excessively wet condition or which have become wet due to water damage are to be rescued, in which case the drying operation into a range of somewhat below 10% moisture content is implemented by means of conventional methods, that is to say by producing a flow of warm air therearound, storing the books in well-heated and well-ventilated drying chambers, and so forth.
Further drying to about 1% residual moisture content and below is necessary however in particular in regard to what is known as mass deacidification of paper as a first treatment step or as a terminating drying operation (post-drying), in which the books as a whole, that is to say without previously being separated into individual sheets or leaves, which is an expensive and complicated operation, are chemically deacidified in order to eliminate the acids which ultimately destroy the books, such acids being mostly contained in the paper size but also in the inks and printing dyes.
In those comparatively advantageous processes for preserving in particular historical stocks of books, at a low level of financial expenditure, the operation of drying the books to a residual moisture content of below 1%, which is necessary before implementing the chemical treatment, represents the bottleneck in the process, in terms of time and capacity, as such a drying operation can only be implemented by means of heating and subjecting the books to a reduced pressure, and can thus be carried out in so-called autoclaves, that is to say containers which can be hermetically closed shut and which can be acted upon by a reduced pressure.
In order in that procedure to achieve the maximum quantitative through-put of paper, that is to say for example books, the books of which a conventional size of autoclave will accommodate for example 100 kg are initially dried by microwave drying in the autoclave and the moisture which is so liberated is removed by the subsequent application of vacuum. This cycle which is only implemented once takes up a relatively small amount of time as the drying operation using microwaves only requires between about 2 and 3 hours.
The disadvantage of this process however is that even very small metal constituents in the book resulted in the book burning in the area around those metal constituents. Since even the relatively small amounts of heavy metal in historic inks or in book-printing inks and dyes were found to be sufficient as metal constituents in that sense, with the passage of time, microwave drying is now practically no longer used.
Other drying methods such as for example drying using infra-red radiation also raised other problems, for example a variation in color at least in the regions of the books which are near the surface, but also an insufficiency of action in terms of depth, with the consequence that the regions in the middle of a book could not be adequately dried.
Therefore, drying by means of warm or hot air is preferred, as this appears to be the only procedure which does not seem to involve discernible disadvantages, irrespective of the age of the book and therewith the nature of the paper, the composition of the printing dye or inks and so forth.
In that respect the treatment using hot or warm air has hitherto always been implemented in such a way that the books are disposed in an autoclave whose walls are heatable. By the walls of the autoclave being heated, the air in the interior of the autoclave is heated and the paper disposed therein is thus also heated, by way of the air. In part the increase in temperature of the paper was also effected directly by way of radiant heat which was caused to act directly on the books, from the heating elements of the wall of the autoclave.
During the heating operation the interior of the autoclave and therefore also the books therein is permanently subjected to the action of reduced pressure, and otherwise the autoclave is closed. Therefore in particular no fresh air was introduced into the autoclave during the heating and suction removal procedure.
That mode of operation prevented freshly entering air from having a higher moisture content than the residual moisture content that it was endeavoured to achieve in the paper.
The disadvantage here however is that between 1 and 2 days are required to dry a batch of between 80 and 100 kg of books of initially between 6 and 8% by weight of water to below 1% by weight of water.
Therefore the object of the present invention is to provide a process for drying paper, even in compact form such as for example whole books, in which residual moisture contents of 1% and below can be achieved in the minimum possible time and without other disadvantageous effects on the paper or the books.
That object is attained in that the treatment with reduced pressure is effected not permanently but periodically. In addition, new, heated, dry air is fed to the paper at least between the phases of the reduced-pressure treatment, with the moisture content of that new air being below 1% by weight of water.
In that situation heating is effected by using warm air and drying is effected by means of the application of vacuum in a plurality of cycles in succession, preferably in between four and six cycles.
The efficiency of this process is very good by virtue of the fact that the moment in time from which further heating or further drying becomes inefficient can be very clearly established.
First of all, for the heating phases, it is necessary to establish a maximum temperature which should be as high as possible in order to cause as much moisture as possible to diffuse out of the paper. Generally that procedure is implemented using a temperature of between 40 and 50° C. as no residual adverse effects on the paper or the printing on the paper are still to be feared at that temperature, such as for example discoloration phenomena, excessive brittleness and in that case breakage in the subsequent treatment of the paper and so forth, irrespective of the epoch from which the paper to be treated originates.
The duration of the heating phases is determined by the consideration that the desired final temperature of for example 45° must be achieved in the interior of the amount of paper disposed in the autoclave, that is to say for example in the interior of the books which are stored in the center thereof. In that respect the dried warm air which acts on the paper should be not substantially hotter but only about a maximum of 10° C., in particular only a maximum of 5° C., hotter, in order not to cause an excessive rise in temperature of the outside regions, before the final temperature in the interior of the batch of paper is reached.
After the final temperature has been reached even in the center of the batch of paper, the feed of warm air is interrupted and the autoclave is closed except for the reduced-pressure connection, by way of which the paper is subjected to the action of compressed air.
Depending on the power of the vacuum pump connected thereto, only a few minutes are required when dealing for example with 100 kg of paper, in order to achieve the desired reduced pressure of less than 10 mbar and preferably less than 1 mbar.
However the holding time of that reduced pressure is a crucial aspect in terms of drying the paper:
When the reduced pressure is applied to the autoclave, the temperature of for example 45° C. which is initially present in the interior of the autoclave begins to fall rapidly towards ambient temperature outside the autoclave, as in fact a further supply of heat in the form of preheated air no longer takes place
Becker Preservotec GmbH
Crowell & Moring LLP
Joyce Harold
LandOfFree
Method for drying paper does not yet have a rating. At this time, there are no reviews or comments for this patent.
If you have personal experience with Method for drying paper, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Method for drying paper will most certainly appreciate the feedback.
Profile ID: LFUS-PAI-O-2856518