Adhesive bonding and miscellaneous chemical manufacture – Differential fluid etching apparatus – With measuring – sensing – detection or process control means
Reexamination Certificate
1998-10-14
2003-12-30
Mills, Gregory (Department: 1763)
Adhesive bonding and miscellaneous chemical manufacture
Differential fluid etching apparatus
With measuring, sensing, detection or process control means
C156S345250, C118S712000, C204S298320
Reexamination Certificate
active
06669810
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method for detecting an etching endpoint in a plasma etching process, and an etching apparatus and an etching system using such a method.
2. Description of Related Art
FIG. 1
is a block diagram and a model diagram showing the configuration of a conventional etching apparatus. In
FIG. 1
, numeral
1
designates a vacuum processing chamber, in which an upper electrode
2
a
and a lower electrode
2
b
are arranged in opposed relation to each other. The side wail of the vacuum processing chamber
1
has a detection window
4
, outside of which an actinometer
21
and an endpoint detector
22
are arranged.
The lower electrode
2
b
has a semiconductor substrate
3
arranged thereon. A predetermined process gas is introduced into the vacuum processing chamber
1
, and a high-frequency voltage is applied between the upper electrode
2
a
and the lower electrode
2
b
from a high-frequency power source
8
thereby to subject the semiconductor substrate
3
to plasma etching.
In fabricating a semiconductor device, it is important to etch exactly a predetermined amount. Unless the amount of etching is proper, such problems as an increase in the number of defective products may be imposed. In view of this, an etching endpoint is detected by the endpoint detector
22
for finishing the etching process. An etching endpoint is conventionally detected in the following manner. The plasma light generated due to reaction products during the plasma etching process is reduced by removal of the object etched. The change in amount of light is measured by the actinometer
21
through the detection window
4
, and an etching endpoint is detected by the endpoint detector
22
.
However, the detection window
4
faced the inside of the vacuum processing chamber
1
, and is exposed all the time to the reaction products generated during the etching process. Hence, with the lapse of time, reaction products are progressively deposited on the detection window
4
. Then the amount of light received by the actinometer
21
outside of the detection window
4
is reduced by an amount more than what would otherwise be reduced by an etching process alone. The result is variations of the signal intensity outputted from the actinometer
21
, leading to a displacement of the etching endpoint detected, or making the detection impossible. It is therefore necessary to correct the output signal of the actinometer
21
by gain adjustment of the signal intensity or the like means.
Japanese Patent Application Laid-Open No.3-14229(1991) discloses an endpoint detection apparatus comprising an automatic bias regulator for accumulating the applied time of high-frequency power and automatically regulating the bias of an actinometer in accordance with the accumulated time. Also, Japanese Patent Application Laid-Open No.62-165920(1987) describes an etching endpoint judging apparatus comprising a sensitivity regulation circuit for regulating to a set value the amount of light reduced due to the clouding of the detection window.
In the former apparatus, it is difficult to attain correspondence between the accumulated time and the automatic bias regulation in a manner to satisfy the types of the process gas, the object to be etched and the apparatus. The latter disclosure, on the other hand, poses the problem of requiring a sensitivity regulation circuit to be separately provided.
Further, an apparatus is conceivable having such a function that the original waveform obtained by plotting the output signal of the actinometer
21
is corrected by primary differentiation and secondary differentiation. Mere differentiation, however, develops conspicuous fluctuations of the original waveform and reduces the detection accuracy of an etching endpoint.
Furthermore, in cases where an amount of the deposited reaction products on the detection window is large and where an exposed area of an object (wafer) to be etched is small, an etching process undergoes only a slight change in the amount of light between the initial and final periods thereof. When the change is slight, detection of an endpoint is very difficult and the signal is required to be amplified.
SUMMARY OF THE INVENTION
The invention has been developed for solving the above-mentioned problems, and an object thereof is to provide a method for accurately detecting an etching endpoint and an etching apparatus and an etching system using such a method, in which an original waveform obtained by plotting data corresponding to the amount of light is converted by a predetermined arithmetic operation.
In a method for etching endpoint detection and an etching apparatus and an etching system according to the invention, the plasma light generated during the plasma etching process is received through a detection window to obtain time series data of the signal corresponding to the amount of received light, and the time series data is arithmetically processed to correct the changes in the amount of received light, so that an etching endpoint is detected from the corrected time series data. It is thus not necessary to provide any separate circuit, unlike in the conventional methods and apparatuses.
Also, the average value of the original time series data for a predetermined period is calculated, and a coefficient for corrective computation is obtained using the average value in advance. The time series data is corrected by the coefficient. The gain can thus be corrected automatically.
Further, the initial value of the time series data is reduced to zero (offset) while correcting the change in light amount at the sane time, and the offset time series data is multiplied by a predetermined value. Even in the case where a difference between the initial and final values (changes in light amount) is small, for example, the amount of the deposited reaction products on the detection window is considerable, or an exposed area on a object to be etched is small, therefore, an etching endpoint can be detected accurately. Also, the fluctuations of the original time series data are not obscured, since only the difference between initial and final values is amplified.
Furthermore, a reference value for a predetermined period when the amount of light is settled during the etching process is set, and the time series data for the predetermined period is corrected according to the reference value. Consequently, an etching endpoint is not erroneously detected.
In addition, the time series data is corrected by a function for maintaining the ratio between values determined at a predetermined time interval. In this case, too, an etching endpoint can be detected without being affected by the amount of the deposited reaction products and the size of the exposed area.
The above and further objects and features of the invention will more fully be apparent from the following detailed description with accompanying drawings.
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Hayami Toshihiro
Miyazaki Toshiya
Nakamura Toshiyuki
Nakatsuka Tadao
Tanaka Hiroyuki
Alejandro Luz
Burns Doane , Swecker, Mathis LLP
Mills Gregory
Sumitomo Metal Industries Ltd.
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