Method for detecting an abnormal disturbance of an internal...

Internal-combustion engines – Spark ignition timing control – Electronic control

Reexamination Certificate

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C701S111000

Reexamination Certificate

active

06305352

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a process for detection of an abnormal perturbation of the torque of an internal combustion engine, especially one mounted in a motor vehicle. The present invention relates more particularly to a process capable of suspending the diagnosis of misfires when abnormal perturbations caused in particular by rough roadway pavement or by any other factor create excessive noise in the signal used for diagnosis of misfires.
2. Discussion of the Background
In the scope of antipollution regulations such as the American OBD standards (On Board Diagnostics), it is required that electronic engine control systems of motor vehicles must be able to diagnose certain engine dysfunctions which influence pollutant emissions.
For this reason it is planned, for future electronic engine control systems, to install systems capable of diagnosing proper operation of the oxygen sensor or of the EGR loop (exhaust gas recirculation), wherein recognition of a malfunction which affects pollutant emissions must trip activation of less intensive modes of operation and/or must turn on a light on the dashboard to warn the driver (relaxed regulations) or must stop the vehicle (strict regulations).
In particular, the American and European standards provide for requiring detection of misfires and for identification of the cylinder or cylinders responsible. Such detection must, for example, furnish the percentage of misfires occurring in a given number of engine cycles.
The equipment designers and automobile manufacturers have therefore developed a certain number of techniques for detection of misfires.
As an example, there can be cited the accelerometer method, which comprises detecting a misfire by analysis of the variation of longitudinal acceleration of the vehicle, or the method using an oxygen-proportional sensor disposed in the exhaust line. There can also be cited the method using pressure sensors communicating with the combustion chambers, or that based on measurement of arc voltage or ionization current of the spark plugs (for controlled ignition engines).
The most commonly used method, however, is that which deduces the existence of misfires by measurement of the instantaneous speed of the crankshaft. The use thereof is actually extremely simple, since it involves merely applying software processing of the signal furnished by the angular position sensor of the crankshaft, a signal which is already used by the engine control system to control fuel injection, and so no specific equipment-related device is required for implementation of this method.
The analysis solely of the signal furnished by the crankshaft position sensor to detect possible misfires nevertheless suffers from certain disadvantages.
The method of detection of misfires is in fact based on the postulate that a misfire is manifested by a drop of the gas torque, which in turn generates a corresponding change of the instantaneous speed of the crankshaft. To identify misfires, therefore, it is sufficient to record the changes in instantaneous speed of the crankshaft.
However, the instantaneous speed of revolution of the crankshaft and of the engine flywheel integral therewith reflects not only the operation of the engine and the alternating thrust of the connecting rods under the effect of combustion of the carbureted mixture, but also the operation of the entire kinematic chain connecting the engine to the tire/ground interface.
In fact, the mechanical energy at the end of the crankshaft is transmitted to the wheels by a transmission system which traditionally comprises a clutch, a speed-change box and a differential, this transmission possessing its own damping and stiffness. As a result, therefore, any abrupt variation of torque involving any of the elements of the kinematic chain, such as, for example, involving the vehicle's wheels because of poor condition of the roadway surface, is fed back to the crankshaft in the form of oscillations, the magnitude of which will depend on the characteristics of the transmission system and of the perturbation.
As a result, the abrupt changes in instantaneous speed of the crankshaft are therefore caused not solely by misfires but also by all the perturbations capable of affecting the kinematic transmission chain, and therefore especially a roadway in poor condition.
For correct and exclusive identification of misfires, therefore, it seems important to be able to distinguish, among the changes of crankshaft speed, those due effectively to drops of gas torque from those having other causes, so that the latter are not counted.
To achieve this, additional strategies for deactivation of the program for detection of misfires have been developed, which strategies are based on recognition of perturbations affecting the kinematic transmission chain. Thus there can be cited strategies which use the information of wheel speed furnished by a specific sensor or else those requiring an accelerometer. There can also be cited the method described in British Patent GB A 2290870, which attempts to identify such perturbations by fuel motion in the fuel tank.
It nevertheless appears at present that none of the proposed methods is capable of distinguishing, in simple and economic fashion and with sufficient precision and reliability, the changes of crankshaft speed caused by perturbations which affect the kinematic transmission chain.
SUMMARY OF THE INVENTION
The object of the present invention is therefore to improve the process described in the foregoing by providing a process for detection of abnormal torque perturbations other than those related to true misfires, which process is capable of temporarily suspending the diagnosis of misfires.
The process for detection of an abnormal perturbation of an internal combustion engine torque and suspending the operation of a system for diagnosis of misfires is of the type that operates by analysis of the values of a variable representative of firing quality by observation of the rotation of the engine crankshaft.
According to the invention, the process for detection of an abnormal torque perturbation is characterized in that it comprises:
defining a criterion of stability of the variable representative of firing quality for each cylinder of the engine and for each firing;
comparing, after each firing, this stability criterion with a predetermined threshold, and detecting an abnormal torque perturbation when this stability criterion exceeds, for at least one cylinder, the threshold for a given number of consecutive times.
According to another characteristic of the process according to the invention for detecting an abnormal torque perturbation, the said variable representative of firing quality is the gas torque.
According to another characteristic of the process according to the invention for detecting an abnormal torque perturbation, the stability criterion quantifies, for a given cylinder and given firing, the absolute deviation between the value of the said variable representative of firing quality and the value of a statistical variable representative of the mean of the different values of the variable representative of firing quality, the values being measured successively over a given measurement horizon.
According to another characteristic of the process according to the invention for detecting an abnormal torque perturbation, the statistical variable representative of the mean of the different values of the variable representative of firing quality is obtained by a first-order low-pass filter with a given filtering constant.
According to another characteristic of the process according to the invention for detecting an abnormal torque perturbation, the threshold is deduced from the variations of the variable representative of firing quality observed during normal engine operation, and it therefore depends on the engine operating point.
According to another characteristic of the process according to the invention for detecting an abnormal torque perturbation, the firings being diagnos

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