Method for depositing solder material on an electronic...

Metal fusion bonding – Process – Plural joints

Reexamination Certificate

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C228S248100

Reexamination Certificate

active

07946470

ABSTRACT:
A method for accurately depositing a required volume of solder material on a specific area of a lead frame, substrate or other part of an electronic component to be bonded by reflow of solder material to another part into a reliable, void-free connection during a subsequent assembly step comprises the following steps. Minute particles of solder material whose cumulative volume corresponds to the total volume to be deposited are loaded into a cavity cut into a fixture made from a material such as graphite. The cavity delineates the specific area of deposit. The part is then laid upon the fixture and immobilized thereon by a cover made from a material such as graphite. The fixture and its enclosed part are then subjected to solder material melting temperature under a controlled atmosphere in a furnace. The cavity is patterned and dimensioned to accommodate the right number of uniformly dimensioned particles necessary to precisely create the desired deposit of solder material.

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