Method for depositing a uniform layer of particulate material on

Coating processes – With post-treatment of coating or coating material – Vacuum or reduced pressure utilized

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Details

4273855, 4274301, B05D 118, B05D 302, B05D 312

Patent

active

044528329

ABSTRACT:
The invention is a method for depositing liquid-suspended particles on an immersed porous article characterized by interconnected porosity. In one form of the invention, coating is conducted in a vessel containing an organic liquid supporting a colloidal dispersion of graphite sized to lodge in surface pores of the article. The liquid comprises a first volatile component (e.g., acetone) and a second less-volatile component (e.g., toluene) containing a dissolved organic graphite-bonding agent. The liquid also contains an organic agent (e.g., cellulose gum) for maintaining the particles in suspension. A porous carbon article to be coated is immersed in the liquid so that it is permeated therewith. While the liquid is stirred to maintain a uniform blend, the vessel headspace is evacuated to effect flashing-off of the first component from the interior of the article. This causes particle-laden liquid exterior of the article to flow inwardly through its surface pores, lodging particles in these pores and forming a continuous graphite coating. The coated article is retrieved and heated to resin-bond the graphite. The method can be used to form a smooth, adherent, continuous coating of various materials on various porous articles. The method is rapid and reproducible.

REFERENCES:
patent: 3577344 (1971-05-01), Ardary et al.
patent: 4062991 (1977-12-01), Kyte et al.
patent: 4201611 (1980-05-01), Stover

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