Method for controlling the crystal morphology of silicon nitride

Chemistry of inorganic compounds – Silicon or compound thereof – Binary compound

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423406, C01B 21063, C01B 3306

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active

047880490

ABSTRACT:
A method is disclosed for producing silicon nitride wherein the crystal morphology is controlled. The method involves heating a mixture consisting essentially of a chlorosilane and ammonia at a sufficient temperature for a sufficient time to produce a nitogen containing silane as an intermediate. The bulk density of the intermediate is controlled to less than about 0.1 g/cc to result in the silicon nitride having a crystal morphology which is essentially all fibrous, or the bulk density can be controlled to greater than about 0.3 g/cc to result in the silicon nitride having a crystal morphology which is essentially all equiaxial, or the bulk density can be controlled to between about 0.1 g/cc and about 0.3 g/cc to result in the silicon nitride having a crystal morphology which is a mixture of fibrous and equiaxial. The intermediate is then heated at a sufficient temperature for a sufficient time in a non-oxidizing atmosphere to produce the controlled crystal morphology silicon nitride.

REFERENCES:
patent: 4399113 (1983-08-01), Sato et al.
patent: 4517168 (1985-05-01), Kawahito et al.

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