Method for controlling a plastic extruder

Plastic and nonmetallic article shaping or treating: processes – With measuring – testing – or inspecting – Controlling fluid pressure in direct contact with molding...

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264 406, 264176R, B29C 302

Patent

active

042909864

ABSTRACT:
A control system for a plastic extruder which automatically controls both the melt pressure and the melt temperature of the plastic material at the outlet of the extruder barrel. The extruder barrel is divided into a plurality of heating zones and a zone temperature control means individually controls the temperature of each zone in accordance with predetermined zone temperature set points. A melt temperature control means automatically adjusts certain zone temperature set points such that the actual melt temperature is maintained at its desired value. The speed of a rotatable extruder screw is controlled by a melt pressure control means such that the actual melt pressure is maintained at its desired value. In accordance with the present invention, a separate feedforward controller and separate feedback controller are provided in the melt temperature control loop and in each zone temperature control loop such that independent specification of set point and disturbance responses can be achieved. Also, the melt temperature control means and the melt pressure control means are each provided with an interaction controller such that the interactions between melt temperature and melt pressure are minimized.

REFERENCES:
patent: 3698844 (1972-10-01), Grimm
patent: 3728058 (1973-04-01), Wheeler
patent: 3733059 (1973-05-01), Pettit
patent: 3822867 (1974-07-01), Evans
patent: 3924840 (1975-12-01), Nelson
patent: 4088430 (1978-05-01), Giles
patent: 4102958 (1978-07-01), Wertz
patent: 4120630 (1978-10-01), LaSpisa et al.
patent: 4168290 (1979-09-01), Giles
Technical Data Sheet, TDS-247, Harrel, Inc.
G. Menges, et al., "Kunststoff-Rundschau" entitled Problems In Plastics Extruders and Proposals for New Regulating Systems, vol. 16, No. 7, pp. 391-399, Jul. 1969.

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