Method for continuously manufacturing a composite preform

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making

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264 465, 264258, B29C 4424

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active

058978186

ABSTRACT:
A continuous composite structure manufacturing apparatus which comprises a conveyor or conveyors for conveying one or more fabric webs along a conveying path. Each of the webs is comprised of a reinforcing fabric, a non-woven fabric, or a layered fabric. The fabric web is passed through the conveyor so that it defines an enclosed foam injection zone. A foam injection system is provided for injecting foam into the foam injection zone to form a foam core preform (or a plurality of same). One or more dies are positioned along the conveying path, to shape each of the foam core preform(s) to a desired cross-sectional profile. The individual stringers or multiple, spaced apart, stringers are produced concurrently in a continuous production process.

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Excerpt from PCT International Search Report -PCT Appln. No.PCT/US98/01916, May 1998.

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