Method for connecting wires to an electrical connector

Metal working – Method of mechanical manufacture – Electrical device making

Patent

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Details

29882, 439874, H01R 4302

Patent

active

049206427

ABSTRACT:
A method for connecting the wires of a high density, flat transmission cable to a connector is provided. A crimp connector for facilitating the practice of the method is also provided. The connector includes one or more rows of contacts mounted thereto. Each contact includes a crimp section extending from the connector housing. The crimp sections are plated with a relatively thick layer of solder. After stripping the end of the cable, selected cable conductors are inserted within the crimp sections. A batch crimping operation secures the conductors to the contacts, after which the crimp sections are heated to fuse the solder. Once the solder has cooled, a reliable connection will be established between the cable and connector. A solder-plated bus bar may also be secured to selected cable conductors by preliminarily mounting the conductors thereto and then heating the bus bar.

REFERENCES:
patent: 2648827 (1952-01-01), Knollman
patent: 3020520 (1962-02-01), Berg
patent: 3519982 (1970-07-01), White, Jr.
patent: 4272879 (1981-06-01), Wigby et al.
patent: 4482782 (1984-11-01), Sheppard
patent: 4521961 (1985-06-01), Roeschlein
AMP Advertisement, Electronics, p. 172, 9/1972.

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