Method for characterizing the performance of an injection moldin

Plastic and nonmetallic article shaping or treating: processes – With measuring – testing – or inspecting

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264 405, 264 406, 425135, 425143, 425149, B29C 4576

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052466442

ABSTRACT:
The critical dimensions of product samples made during a standard certification procedure for an injection molding process are measured and a loss factor value is computed for each such dimension. Using statistical techniques, the largest loss factor value is partitioned into percentages of loss contributed by a predetermined set of loss elements. The loss element contributing the largest percentage is corrected so as to improve the quality of the process and the product. The method provides a way of determining what kinds of process corrections will most effectively improve product and process quality.

REFERENCES:
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"Optimal Discrete Approximations for Continuous Outcomes with Applications in Decision and Risk Analysis", Authors: Zaino and D'Errico, published in Operational Research Society, vol. 40, No. 2, 1989, pp. 101-110.
"Statistical Tolerancing Using a Modification of Taguchi's Method", Authors: D'Errico and Zaino, published in Technometrics, vol. 30, No. 4, pp. 397-405.
"Off-Line Quality Analysis of Injection Molded Parts Using Experimental Design", Authors: Henza and Lipowicz, published in Society of Plastics Engineers, 1986.
"Fabrication of Ceramics: the Challenge Continues", Author: Sheppard, published in American Ceramic Society Bulletin, 1989.
"Molding Process is Improved by Using the Taguchi Method", Author: Warner, J. C., published in Modern Plastics, vol. 66, No. 7, 1989.

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