Method for brazing ceramic-containing bodies, and articles...

Stock material or miscellaneous articles – Composite – Of silicon containing

Reexamination Certificate

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C428S426000, C428S428000, C428S432000, C428S433000, C428S448000, C428S450000, C428S457000, C428S469000, C428S471000, C428S689000, C428S698000, C428S699000, C428S701000, C428S702000, C428S636000, C428S640000, C428S641000, C428S650000, C428S654000, C428S646000, C428S658000, C428S673000, C428S674000

Reexamination Certificate

active

06884511

ABSTRACT:
Ceramic-containing bodies can be bonded to other ceramic-containing bodies, or to metals or metal-containing bodies, by way of an aluminum-silicon brazing alloy. Such alloys feature high thermal conductivity and a melting range intermediate to Cu—Sil and Au—Si. By depositing a layer of silicon or aluminum, e.g., by vapor deposition, onto a surface of the ceramic-containing body, the formation of deleterious intermetallic phases at the brazing interface is avoided. This technique is particularly useful for joining reaction-bonded silicon carbide (RBSC) composite bodies, and particularly such composite bodies that contain appreciable amounts of aluminum as a metallurgical modification of the residual silicon phase. When the RBSC body contains minor amounts of the aluminum alloying constituent, or none, the metallization layer is not required. The resulting bonded structures have utility as mirrors, as packaging for electronics, and in semiconductor lithography equipment, e.g., as electrostatic chucks for supporting a silicon wafer during the lithography process.

REFERENCES:
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patent: 6033787 (2000-03-01), Nagase et al.
patent: 6183875 (2001-02-01), Ning et al.
Jacques E. Schoutens and Kaman Tempo, “Introduction to Metal Matrix Composite Materials”, Jun. 1982, pp. 5-31 to 5-33, MMC No. 272, DOD Metal Matrix Composites Information Analysis Center, Santa Barbara, CA.
Ernest F. Nippes, ed., “Welding, Brazing, and Soldering”, Metals Handbook, 9thEdition, 1983, pp. 1030-1031, vol. 6, American Society for Metals, Metals Park, OH.
Hiroso Morimoto, Takashi Tanaka, Tohru Saito and Katsutoshi Yamada, “Effects of brazing temperature on joint properties of SiC fiber reinforced aluminum alloy matrix composites”, Advances in Joining Newer Structural Materials, Proceedings of the International Conference held in Montreal, Canada, Jul. 23-25, 1990, pp. 137-142, published on behalf of the International Institute of Welding by Pergamon Press, Oxford.
D.G. Dixon, “Ceramic matrix composite—metal brazed joints”, Journal of Materials Science, 1995, pp. 1539-1544, vol. 30, Chapman & Hall.
Schwartz, Composite Materials, vol. II, (1997), pp. 367-405, 408-409, 418, 428, 432, 509-512, 530-532, (Prentice Hall, Upper Saddle River, NJ).

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