Method for binding tufts

Stock material or miscellaneous articles – Pile or nap type surface or component – Particular shape or structure of pile

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Details

428 93, 428 95, 428 97, B32B 302, D05C 1700

Patent

active

055365515

ABSTRACT:
A tufted pile fabric in which the pile yarns extend from a backing fabric to form the face of the fabric. The backing fabric comprises a fibrous substrate comprised of a blend of synthetic filaments having a high-melt temperature and synthetic filaments having a low-melt temperature. The pile yarns are also formed of a blend of synthetic low-melt filaments and synthetic high-melt filaments spun together. The filaments forming the pile yarn are cut into staple lengths prior to spinning. The low-melt filaments of the backing fabric and the pile yarn have the same melt temperature. The tufted pile fabric is subjected to sufficient heat during the tufting operation to cause the low-melt filaments to soften and to thermally bond the pile yarns with the backing fabric to provide a stable tufted pile fabric without a backing coating.

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