Method for attaching copper to a ferrous alloy

Metal fusion bonding – Process – Plural joints

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219 5622, 219 58, 228 45, H01R 4302, H01L 2160

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active

051956829

ABSTRACT:
A method for welding copper to a ferrous alloy is provided in which an end of the copper wire, either in a single conductor form or a plurality of strands, is exposed to an electrical discharge to form a globule that is generally spherical. The globule is formed by a melting and rapid resolidification of the copper conductor. The generally spherical globule is then placed in contact with a generally flat surface of a ferrous allow terminal. Very slight pressure is provided to avoid deforming the spherical copper globule as a current is passed through both the globule and the ferrous alloy terminal.

REFERENCES:
patent: 2843726 (1958-07-01), Kiernan
patent: 3514574 (1970-05-01), Forschler
patent: 3941298 (1976-03-01), Nicklaus
patent: 4489231 (1984-12-01), Leutzow

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