Method for attaching a porous metal layer to a metal substrate

Metal fusion bonding – Process – Preplacing solid filler

Reexamination Certificate

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Details

C228S253000, C228S249000, C228S262300

Reexamination Certificate

active

06945448

ABSTRACT:
A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components or acetabular cups. The method, in one embodiment thereof, comprises providing a structured porous layer; providing a dense metal substrate; providing a binding mixture; applying the binding mixture to the exterior of the substrate; placing the porous layer against the substrate such that the binding mixture is disposed there between forming an assembly; and heat treating the assembly to metallurgically bond the porous layer to the substrate.

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