Method for assembling a distribution transformer with conforming

Metal working – Method of mechanical manufacture – Electrical device making

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336 84M, 336209, 336221, H01F 4108

Patent

active

053534948

ABSTRACT:
A distribution transformer (58) is assembled using a core (18) having a core surface (36) including an inner circumferential surface (40) defining an open eye region (38), an outer circumferential surface (42), and end surfaces (24, 26). Wedged-shaped core supports (20, 22), secured to the end surfaces of the core, are used to support the core during conductor winding operations and to mount the finished transformer within a transformer container (66). The core supports do not extend into the open eye region and allow virtually the entire inner circumferential surface to be covered by the electrical conductors (34, 56). The layers of electrical conductors are wound on top of one another so that each successive layer of electrical conductors conforms to the core surface and any previously wound conductors. Electrical insulation (54) is provided between each conductor layer.

REFERENCES:
patent: 1586889 (1926-06-01), Elmen
patent: 2191393 (1937-11-01), Humphreys
patent: 2519277 (1950-08-01), Nesbitt et al.
patent: 3063135 (1962-11-01), Clark
patent: 3247750 (1966-03-01), Collins
patent: 3340489 (1967-09-01), Bastis et al.
patent: 3766641 (1973-10-01), Metzler et al.
patent: 4381600 (1983-05-01), Mas

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