Method for analyzing a gas sample

Data processing: measuring – calibrating – or testing – Measurement system in a specific environment – Chemical analysis

Reexamination Certificate

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C205S775000

Reexamination Certificate

active

06795775

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a method for quantifying and identifying an electrochemically convertible substance in a gas sample. More specifically, the invention relates to a method for determining breath alcohol content quantitatively and for distinguishing and identifying other electrochemically convertible substances.
2. Description of the Prior Art
Handheld breath alcohol testing devices have proved useful in roadside estimation of blood alcohol level of drivers. Electrochemical sensors are commonly used in these devices. In the typical arrangement, a sample of gas is introduced into the electrochemical sensor and a current is generated by the oxidation of the alcohol. The electrical output from the sensor increases from an initial value to a peak and then decreases back to at or near the initial value. These output amplitude measurements, plotted over time, form a curve hereafter referred to as the output curve. Electrochemical sensors exhibit some problems.
The first problem arises because errors in the measurement in breath alcohol content are introduced because the shape of the output curve is affected by variations in temperature, repeated use of the sensor, and aging of the sensor. In prior methods, the imprecision occurring due to the aforementioned variables, will alter the peak of the curve and, in turn, the measurement result.
A method disclosed in U.S. Pat. No. 4,770,026 attempts to overcome the dependencies of the output curve on these variables. In the known arrangement, the output measurements are summed to provide the integral of the entire output curve. This integral is the total area under the output curve and therefore represents the total current derived from the oxidation of the alcohol and therefore is proportional to the alcohol concentration in the sample. This method, however, requires the summation of the entire output curve without determining any curve fit function, making the measurement time prohibitively long.
A method of reducing this measurement time is disclosed in U.S. Pat. No. 5,393,495. This patent acknowledges the discovery that the amount of the reactant is proportional to the integral of the electrochemical sensor output curve. This method, however, finds the integral of a lognormal curve fit equation that approximates the sensor output curve. This method has the advantage that the integral for the lognormal curve can be calculated as soon as its equation is derived. This allows a shorter measurement time. The lognormal equation, being only a rough approximation of the output curve, yields the most accurate results only when it is based on a long measurement time and is less accurate when derived after a short time. The known method, therefore, still requires a long measurement time to achieve the highest accuracy.
Another problem with measuring alcohol in the breath is presented by the possibility of contaminants. While ethanol can be oxidized by the electrochemical sensor and produce an electrical output, so can other volatile substances such as methanol and isopropanol. The presence and oxidation of these contaminants changes the output curve and in turn the estimate of ethanol in the breath. A method is disclosed in U. S. Pat. No. 5,612,896 in which the areas under specific sections of the output curve are calculated and compared. The relationship of these areas gives an indication of the substances being reacted. This method requires that the output curve decline to at least 6% of its maximum value, thus requiring an extended measurement time, especially at low temperatures.
Porter, U.S. Pat. No. 5,458,853 is merely a two stage breathalyzer to save the cost of using a mouth piece for each test when it may not be necessary. Porter does disclose an exponential equation for a fuel cell's function similar to one disclosed, used and claimed herein. Porter's use of the equation is limited to transformation manipulation to isolate the reaction constant of the fuel cell and thus enable the preliminary test to detect the presence of alcohol.
The Porter apparatus and disclosure makes use of prior art methods of calculation and determination of breath analysis. Porter views the exponential equation as lacking stability and precision for calculation of alcohol.
OBJECTS OF THE INVENTION
It is the principal object of the present invention to provide an improved method of gas analysis which reduces the amount of time required for a measurement and improves the accuracy of measurement.
Another object of the invention is to provide a method of the foregoing character which facilitates identification of the reactants and reduces measurement errors.
Further objects and advantages of the invention will become apparent from a consideration of the drawings and ensuing description.
SUMMARY OF INVENTION
The method according to the invention includes the steps of: measuring the electrical output of an electrochemical sensor on a periodic basis, using these measurements to calculate an exponential fit equation that approximates the sensor output, integrating the equation to approximate the area under the output curve, and using the parameters of the equation to determine the type of substance being reacted.
The improvement of this method is based on the discovery of an equation that precisely matches the electrochemical sensor output curve and the characteristics of the reaction itself. The reaction and the discharge in the electrochemical sensor are exponential decay functions. The discovered exponential fit equation consists of multiple exponential parameters and a magnitude parameter. One of the exponential parameters in the equation represents the reaction. Another exponential parameter represents the discharge of the sensor. The exponential fit curve parameters are determined after a short amount of time and thus provide a fast and accurate quantification of reactant, independent of temperature, repeated testing, and sensor age. The curve parameters additionally allow identification of the reactant. As contemplated the curve fitting is based on a selected electrochemically reactive compound. The equation constants for that reactant are known and used as a standard against which the actual sample is compared. If there are contaminates or if the tested reactant differs from the target reactant, the equation fitting the actual results will differ from the standard equation, this may be by superposition of multiple curves due to a contaminate adding its curve fitting equation to the standard or targeted curve fitting equation. Thus in a particular sample, the curve fitting equation may not match the targeted reactant but may match other known reactants. Alternatively, the tested sample may have two or more exponential components with different constants representing the contribution of the two or more different reactants present in the sample and their different reaction constants and concurrently the two or more different constants for the discharge constants would be present as there would be concurrent multiple exponential components for the discharge component of the actual sample curve. A further advantage of this method is to test if the sample is contaminated by other types of reactants, and if not, then determine the total of the reactant and thus the quantity of the targeted reactant, i e. ethanol or other desired products.
The early determination of the exponential fit curve provides a quantification of the reacting substance before the entire output curve has been measured. The accuracy of the present invention is not compromised by an early measurement time because the present invention discloses an equation that very precisely matches the sensor output curve.
The present invention provides a precise calculation of the true reaction parameters at an early time in the reaction cycle yielding a faster and more accurate determination.
The equation disclosed is of the general form y(t)=k×(e
−axt
−e
−bxt
) where y(t) is the amplitude of the output curve a

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