Method for adhesion of metal films to ceramics

Electric heating – Metal heating – By arc

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B23K 2600

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active

057033412

ABSTRACT:
Methods for making strongly bonded metal-ceramic materials. The methods include irradiating a portion of the surface of the ceramic material with a pulsed ultraviolet laser having an energy density sufficient to effect activation of the irradiated surface of the ceramic material so that adhesion of metals subsequently deposited onto the irradiated surface is substantially increased. Advantages of the invention include (i) the need for only a small number of laser pulses at relatively low focused energy density, (ii) a smoother substrate surface, (iii) activation of the laser-treated surface which provides a chemical bond between the surface and a metal deposited thereon, (iv) only low temperature annealing is required to produce the strong metal-ceramic bond; (v) the ability to obtain strong adhesion between ceramic materials and oxidation resistant metals; (vi) ability to store the laser treated ceramic materials for later deposition of metals thereon.

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Role of interfacial thermal resistance and laser energy density during laser processing of copper-sapphire couples, M. J. Godbole, A. J. Pedraza, D. H. Lowndes and J. R. Thompson Jr., J. Material Research vol. 7, No. 4, Apr. 1992.

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