Metal fusion bonding – Process – Plural joints
Patent
1986-12-01
1988-02-02
Godici, Nicholas P.
Metal fusion bonding
Process
Plural joints
228256, 228259, 228 561, 118225, 118255, 427282, 437246, B23K 3102, B23K 3514
Patent
active
047224703
ABSTRACT:
A method and a solder transfer member for applying discrete bodies of solder of predetermined size to the leads of a component for subsequent surface mounting to a substrate. The transfer member is a plate having a non-wetted surface, for example titanium, with an array of cavities matching the component lead pattern, each having a volume corresponding to the desired amount of solder to be applied to the corresponding lead. The method includes placing solder paste on the transfer member and filling the cavities by wiping the plate surface. The component is placed on the transfer member with the leads contacting the solder paste in the cavities. Reflow of the solder paste bonds to each lead a discrete body of solder having a precisely determined size. To limit wicking of solder on the leads, selective masking may be performed by applying a water soluble mask coating to the leads and removing the mask from selected areas by placing the component against a surface charged with water before placing the component on the transfer member.
REFERENCES:
patent: 4396140 (1983-08-01), Jaffe et al.
Godici Nicholas P.
Heinrich Samuel M.
International Business Machines - Corporation
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