Electricity: electrical systems and devices – Safety and protection of systems and devices – Circuit interruption by thermal sensing
Reexamination Certificate
2000-09-13
2003-09-16
Toatley, Jr., Gregory J. (Department: 2836)
Electricity: electrical systems and devices
Safety and protection of systems and devices
Circuit interruption by thermal sensing
C361S104000, C361S058000
Reexamination Certificate
active
06621677
ABSTRACT:
The invention concerns a method and a system for protection of an electrical installation against series fault.
Series fault arises in a loaded electric circuit when a deficient contact/connection occurs. This deficient contact/connection may be caused by poorly secured terminals, oxide coating on the conductors, conductors which have loosened slightly due to mechanical strain, etc. Series fault often occurs in sockets and plugs.
The consequence of series fault is an increase in the electrical resistance and thus also the power at the fault location, the power P.being expressed by:
P=RI
2
where R is the electrical resistance at the fault location, and I is the current intensity.
As a rule the resistance at the fault location is low compared to the load resistance in the circuit. As a result the system behaves like a current generator, i.e. the current through the fault location is constant even though the transition resistance increases. The power development as mentioned above will therefore increase proportionally with the transition resistance. The power causes the fault location to heat up.
Series fault can also lead to the formation of an electric arc at the fault location. Due to the current generator behaviour the heating of the fault location, and possibly the formation of the electric arc will continue as long as the fault location is supplied with current. Thus there is a high risk of fire when a series fault occurs. The situation is particularly critical in countries where buildings are normally of wood, such as in Norway amongst other places. Since wood is easily ignited the fire risk will increase.
Series fault is difficult to detect. Due to the current generator behaviour the fault will not lead to current increase. Nor will the fault be perceived by the system as an earth fault. Thus conventional protection means will not react to series fault.
Attempts have been made to develop an electronic series arc protection in order to detect interference in specific signals when an electric arc occurs. This has proved to be very difficult, since the equipment is unable to distinguish between interference caused by electric arcs and other “non-fault” phenomena, such as sparks from brush motors (vacuum cleaners, hair dryers, etc.). Moreover, the equipment is assumed to be highly expensive, and it is therefore not easy to make it's use obligatory.
U.S. Pat. No. 4,858,054 discloses circuits for protection of an electrical installation, mainly against arc short circuits. Whereas an arc short circuit result in a higher current than the normal load current, a series fault will not result in such a current increase. However, in specific embodiments, the publication discloses additional means for protecting against overheating at specific points, particularly connection points subject to the buildup of aluminium oxide. Said means comprise thermostats or thermistors mounted to terminal connections that may be possible situses of overheating. The detection of heat development exceeding a given threshold effects the introduction of an additional current drawn from the supply through a “dump circuit”, comprising triacs and current limiting resistors, to the return phase conductor. The resulting increase in overall current activates a circuit breaker, which instantaneously interrupts the current from the supply. The publication does not indicate the introduction of an intentional current to earth, nor does it indicate the utilization of an earth leakage circuit breaker arranged between the supply and the installation.
In GB-A-2.156.154 there is disclosed a fire alarm system consisting of temperature sensors which are arranged at various locations in a house. The sensors are connected by means of a low voltage system. Each sensor consists of a closed receptacle containing an open contact, and when a specific temperature threshold is exceeded the contact will close, activating an alarm. The system will issue a warning that a fire has started, which can be regarded as a first step in protection, but it will not, however, remove the cause of the fire automatically on detection, and is therefore not satisfactory with regard to safety. The system includes a separate low voltage system, which entails installation and maintenance costs, and which has to be checked regularly to ensure that it will work when needed. It will only be possible to change the system by changing the low voltage system, and this is a very cumbersome process. For these reasons the safety and cost-efficiency when using this known system cannot be considered to be satisfactory.
U.S. Pat. No. 5,627,719 discloses a system for protection of an electrical installation against faults which result in a temperature increase in parts of the system, but which are not sufficient to trigger the safety devices. A sensor line which runs parallel to the current supply cables is connected to different devices in the installation. The sensor line consists of a wire of a material which melts at high temperature, where one end of the wire is connected to earth and the other end is connected to a control circuit which opens the closest switch when a fault is detected. The sensor line and the switch which is opened are connected via a control circuit. The system succeeds in stopping the current supply to the fault location when a fault is detected. However, since the system is continuous and requires a separate line installed along the installation, it will have many of the same disadvantages as the system referred to in GB-A-2.156.154, i.e. high installation and maintenance costs and lack of flexibility. In addition to this it will be impossible to determine accurately at which points in the installation the detection should take place, e.g. where sockets and plugs are located, since the risk of series fault is greatest at these points. This system therefore does not provide a satisfactory protection.
The object of the invention is to solve these problems in a reliable, simple and cost-effective manner.
The invention concerns a method for protection of an electrical installation against series fault, comprising the detection of heat development at specific points in the installation by means of individual sensor/switch units connected to the protected installation and the interruption of the current supply to the installation when the heat development exceeds a given threshold.
The invention also concerns a system for protection of an electrical installation against series fault. The system comprises individual sensor/switch units with heat development sensors arranged at specific protection points in the installation and connected thereto, and a switch arranged between the installation and its current supply, together with control means between the heat development sensors and the switch, with the result that when a specific threshold for heat development detected by the heat development sensors is exceeded, this leads to the opening of the switch.
The principle behind the invention is that there is only a limited number of locations in a building where the series electric arc can arise, and therefore it is sufficient to provide sensor/switch units in these locations. The potential fault points are located at contact connections in wall/roof boxes, screw terminals, plug connections and particularly in plugs/sockets.
The system according to the invention therefore consists of individual units which are connected to the current supply network.
At the locations concerned there are installed sensors which register heat development and which set a heat development limit lying well below dangerous ignition temperatures, but with a good margin over a temperature which may occur during normal operation. For use with 230V network in houses, a heat development threshold may be selected corresponding to a temperature of around 60° C. to 70° C.
Unlike the known systems, no special network is required for connecting the sensors. A cheap and highly flexible solution is thereby provided, since when extending the installation it will be suf
Finnegan Henderson Farabow Garrett & Dunner L.L.P.
Kitov Z
Sicom AS
Toatley , Jr. Gregory J.
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