Method and system for improving a part's resistance to...

Data processing: structural design – modeling – simulation – and em – Simulating nonelectrical device or system – Mechanical

Reexamination Certificate

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C073S804000

Reexamination Certificate

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10960246

ABSTRACT:
A method and system for designing a part with improved fatigue life and resistance to stress corrosion cracking in which residual stresses existing in the part are accounted for. The performance criteria and operating conditions of the part are assessed and a total stress state is determined from the sum of the residual stresses and applied stresses acting on the part. Unified Fatigue Performance Model or Smith-Topper-Neuber parameters are used to determine fatigue life functions which, in turn, are used in conjunction with a fatigue design diagram to determine the appropriate residual stress to introduce in order to optimize the part's resistance to stress induced failure mechanisms. A residual stress distribution is then designed to avoid distortion of the part while still imparting the beneficial effects of compressive residual stress.

REFERENCES:
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patent: 4953973 (1990-09-01), Leftheris et al.
patent: 5625664 (1997-04-01), Berkley
patent: 6415486 (2002-07-01), Prevey, III
patent: 6622570 (2003-09-01), Prevey, III
patent: 6711928 (2004-03-01), Easterbrook
patent: 6813749 (2004-11-01), Rassaian
Introduction of Residual Stresses to Enhance Fatigue Performance in the Initial Design, by Paul Prevey, Nayaraman Jayaraman and Ravi Ravindranath, Jun. 14-17, 2004, presented for Turbo Expo 2004.
Mean Stress Effects on The High Cycle Fatigue Limit Stress in Ti-6Al-4v, by Theodore Nicholas and David C. Maxwell.
Fundamentals of Metal Fatigue Analysis, by . J Bannatine, Jess L. Coner and J. L. Handock, Pretice-Hall Inc., 1990, pp. 34 and 35.
Metal Fatigue in Engineering, by H.O. Fuchs and R.IL Stephens, John Wiley & Sons, New York, 1980 pp. 150-155.

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