Method and system for correcting web deformation during a...

Winding – tensioning – or guiding – Unwinding – With detector – indicator – or control

Reexamination Certificate

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Reexamination Certificate

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07121496

ABSTRACT:
The present invention includes a method and system for correcting web deformation during a roll-to-roll process. The present invention includes controllable mechanical components that are capable of dynamically adjusting the planarity of the web during the roll-to-roll process. By adjusting the web during the roll-to-roll process, the accuracy of the layer-to layer alignment of successive patterning steps is greatly increased thereby enabling the production of electronic structures with lower overlap capacitance and higher resolution. A first aspect of the present invention is a method for correcting web deformation during a roll-to-roll process. The method includes initiating a roll-to-roll process involving a flexible web substrate, detecting deformation in the flexible web substrate during the roll-to-roll process and dynamically aligning the flexible web substrate based on the detected deformation.

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patent: 4485982 (1984-12-01), St. John et al.
patent: 4610739 (1986-09-01), Jensen
patent: 5954292 (1999-09-01), Nawano et al.
patent: 6450383 (2002-09-01), Crowley et al.
patent: 6519866 (2003-02-01), Gerdes

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