Method and plant for the manufacture of building products

Plastic and nonmetallic article shaping or treating: processes – Vacuum treatment of work

Reexamination Certificate

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Details

C264S102000, C264S333000

Reexamination Certificate

active

07981335

ABSTRACT:
A plant and method for the manufacture of cementitious products, viz. cast concrete roof tiles (T), the plant comprising a mixing station (2) where the constituents of a cementitious composition, less an air entraining agent, are admixed under atmospheric pressure and further mixed under a partial vacuum of 200 to 340 mBar after the addition of an air entraining agent, the plant also comprising a molding station (4) where the tiles (T) are cast in a gang-mold (6) before being cured in a conventional autoclave for up to 10 hours at 45 degrees C. The cured concrete roof tiles (T) are de-molded after curing and conveyed to a surface preparation zone (12) where a primer coat of a water based epoxy and a surface coating of a water based emulsion paint are applied to at least an upper surface in use of the cast concrete roof tiles (T). The admixed cementitious composition has a Ford Cup flow of between 40 and 60 seconds and a slump test of between 180 and 220 mm. In an alternative method, instead of applying a primer coat, the upper surfaces, in use, of the roof tiles T are subjected to abrasion by grit-blasting to remove a thin layer from the upper surfaces thereby facilitating the subsequent application thereto of a surface coating.

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patent: 2001/0007711 (2001-07-01), Schwartz et al.
patent: 2002/0009622 (2002-01-01), Goodson
patent: 2004/0208079 (2004-10-01), Hein
patent: 2006/0178463 (2006-08-01), Sacks
patent: 2 201 104 (1988-08-01), None
patent: 6-1679 (1994-01-01), None
patent: 8-67580 (1996-03-01), None
International Search Report issued Aug. 2, 2006.

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