Method and device for the continuous mixing of a droplet...

Fluid sprinkling – spraying – and diffusing – Combining of separately supplied fluids – Fluid streams have angular junction

Reexamination Certificate

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Details

C239S430000

Reexamination Certificate

active

06170761

ABSTRACT:

BACKGROUND OF THE INVENTION
In many industrial processes for producing fine-particle spherical polymers or microcapsules, a droplet dispersion or cores of fine-particle, liquid or solid material surrounded by a liquid sheath is first formed. Thereafter, the droplets or the liquid sheath enclosing the particles is hardened or stabilised by adding a further liquid, e.g. a hardener or an acid or base which changes the pH value of the dispersion.
These processes are problematic because it is difficult to mix the liquid into the droplet dispersion gently enough to avoid agglomeration and coalescence of the droplets and thus to avoid disturbance of the droplet size distribution.
In the case of the widely used method of micro-encapsulation by coacervation or complex coacervation, for example, a droplet dispersion is produced in an aqueous gelatine solution or an aqueous solution of gelatine and gum arabic at a substantially neutral pH value, and the droplets are coated with a gelatine layer. Encapsulation is effected by the simultaneous addition of a copolymer and an aqueous solution of an inorganic acid, optionally followed by a reduction in the temperature of the dispersion. The capsules obtained in this way are so stable that they may be washed and optionally hardened through the addition of formalin and a simultaneous increase in the pH value. However, before acidification, the suspension of gelatine-coated droplets is very sensitive to mechanical loading, necessitating the gelatine-coated droplets to be very gently mixed with the acid solution.
SUMMARY OF THE INVENTION
The object of the present invention is to provide a method and a device for the continuous mixing of a droplet dispersion with a liquid in a gentle manner, i.e. under as low as possible a mechanical load.
This object is achieved according to the invention by injecting a liquid into the droplet dispersion via a plurality of fine liquid jets, wherein the energy of the liquid jets is dissipated at a short distance downstream of the injection point, and further mixing is effected by a circulating flow generated in the vessel and exhibiting shear rates of less than 20/s.


REFERENCES:
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Communication from German Patent Office dated Apr. 23, 1999, with Abstract of cited German patent.

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