Metal deforming – With use of control means energized in response to activator... – Metal deforming by use of roller or roller-like tool element
Reexamination Certificate
2003-03-28
2004-09-07
Tolan, Ed (Department: 3725)
Metal deforming
With use of control means energized in response to activator...
Metal deforming by use of roller or roller-like tool element
C072S008800, C072S009400, C072S011500
Reexamination Certificate
active
06786071
ABSTRACT:
TECHNICAL FIELD OF THE INVENTION
The invention relates to a method for operating a hot rolling train with at least one edger and at least one sensor for determining the position of the ends of the strip, an optimization of the strip width distribution of at least one end of a rolled strip being achieved by means of a calculating system.
The invention also relates to a device for operating a hot rolling train with at least one edger and at least one sensor for determining the position of the ends of the strip, an optimization of the strip width distribution of at least one end of a rolled strip being achieved by means of a calculating system.
BACKGROUND OF THE INVENTION
One of the main problems when rolling strips, for example strip steel, is the achievement of a rectangular basic form with a constant width over the length of the strip. In a hot rolling train, vertical rolling stands, which are also referred to as edgers, serve for controlling the width of the strip. To be able to achieve a favorable formation of the ends of the strip and good constancy of the width of the strip over the entire length of the strip, the edgers are equipped with high-speed hydraulic adjusting systems.
If the edgers are operated with constant adjustment, the rolled strip generally becomes narrower at the ends of the strip, that is the head of the strip and the foot of the strip, than in the middle part on account of the unsymmetrical material flow and other effects. Starting out from the rectangular rolled strip form, width constrictions are obtained at the ends of the strip after an edging operation, i.e. when the rolled strip runs through the edger.
The state of stress during the edging operation leads to what is known as nosing of the head of the strip and consequently to width dimensions which, depending on the degree of edging, lie far below the adjusted setting of the edger.
In a similar way, depending on the degree of edging, this forming process also brings about negative width deviations at the rear end of the strip, i.e. at the foot of the strip, the flat pass that follows in a horizontal stand leading to a rolled strip contour which is known as a fishtail formation.
The underwidths or width constrictions occurring at the ends of the strip are primarily attributable to the asymmetrical compressive and shearing stresses in the region of the ends of the strip, introduced by the edgers and leading to an increased longitudinal flow of material because of the absence of material support. As deformation progresses, an increase in the change in vertical form comes about at the same time as the change in linear form lessens, and leads to a bead formation along the edges of the strip. This bead formation along the edges of the strip is also referred to as a dogbone form.
To counteract the fishtail formation and the formation of the so-called dogbone form, the adjusting position of the edgers is adjustable during the running through of the strip, the adjustment of the edger being opened up further, in the form of short strokes, as the ends of the rolled strip run through, in relation to the middle part. This adjustment correction at the ends of the rolled strip, i.e. at the head of the strip and at the foot of the strip, takes place in a way corresponding to an operating curve, which can be defined by predetermined operating curve parameters.
A major factor in avoiding fishtail formation and the dogbone form is the correctly timed activation of the operating curve. Depending on the position of the rolled strip, adjustment corrections to the edger are activated at the ends of the rolled strip, i.e. at the head of the strip and at the foot of the strip. To be able to carry out a correction of the adjustment position of an edger, exact detection of the ends of the strip is necessary. Previously, sensors were used in this area, but did not produce a reliable measuring signal for the detection of the ends of the strip on account of adverse ambient conditions, such as for example water and scale.
SUMMARY OF THE INVENTION
The object of the invention is to find a method of operating a hot rolling train with at least one edger and at least one sensor for determining the position of the ends of the strip, with which method a more reliable determination of the position of the ends of the rolled strip is achieved.
The invention is also based on the object of finding a device for operating a hot rolling train with at least one edger and at least one sensor for determining the position of the ends of the strip, which device permits a more reliable determination of the position of the ends of the rolled strip.
The object is achieved according to the invention by a method as claimed in claim
1
. The object is further achieved according to the invention by a device as claimed in claim
7
. Advantageous developments of the method and of the device are specified in the further claims.
The method according to the invention as claimed in comprises a linear recording of the infrared radiation from the rolled strip for determining the position of the ends of the strip.
The device according to the invention also includes operating a rolling train with at least one edger and at least one sensor for determining the position of the ends of the strip, an optimization of the strip width distribution of at least one end of a rolled strip being achieved by means of a calculating system, comprises a sensor which is designed as an infrared linear sensor, which is arranged upstream and/or downstream of the edger.
The problem presented at the beginning of determining the position of the ends of the rolled strip, which is made more difficult by adverse ambient conditions, such as for example by water or scale located on the rolled strip, is now solved by an infrared linear sensor. The infrared linear sensor linearly records the infrared radiation given off by the rolled strip on a predeterminable measuring area.
An advantageous refinement of the use of the infrared linear sensor is that the predeterminable measuring area runs transversely in relation to the running direction of the strip. An advantage of this alignment chosen transversely in relation to the running of the strip is that, in addition to the detection of the ends of the strip, i.e. the head of the strip (the end of the strip running into the edger first) and the foot of the strip (the end of the strip running out of the edger), a detection of the edges of the strip is also carried out. This involves determining the position of the width of the strip, with respect to the center of the rolled strip running in the longitudinal direction of said rolled strip.
A further advantageous refinement of the use of the infrared linear sensor is that the predeterminable measuring area runs longitudinally in relation to the running direction of the strip. With this alignment, cold spots lying transversely in relation to the rolled strip do not influence the detection of the ends of the strip, since the measuring area, set longitudinally in relation to the running direction of the strip, covers an extended longitudinal region of the rolled strip, and consequently also permit plausibility checks. These plausibility checks at the same time represent a higher degree of dependability and accuracy of the measured value detection.
According to an advantageous refinement, the recording of the position of the ends of the strip takes place upstream of the edger. In a further advantageous refinement of the method according to the invention, the recording of the position of the ends of the strip takes place downstream of the edger.
According to an advantageous refinement, the recording of the position of the ends of the strip takes place upstream and downstream of the edger.
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patent: 4672830 (1987-06-01), Tsukamoto et al.
patent: 4899547 (1990-02-01), Irwin
patent: 5740686 (1998-04-01), Martinetz et al.
patent:
Baker & Botts L.L.P.
Siemens Aktiengesellschaft
Tolan Ed
LandOfFree
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