Method and apparatuses for providing uniform electron beams...

Electric lamp and discharge devices: systems – Plural power supplies – Plural cathode and/or anode load device

Reexamination Certificate

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C313S495000

Reexamination Certificate

active

06448717

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to field emission display (FED) devices. More particularly, this invention relates to methods and apparatuses for improving beamlet uniformity in FED devices.
2. Description of the Related Art
Field emission display (FED) devices are an alternative to cathode ray tube (CRT) and liquid crystal display (LCD) devices for computer displays. CRT devices tend to be bulky with high power consumption. While LCD devices may be lighter in weight with lower power consumption relative to CRT devices, they tend to provide poor contrast with a limited angular display range. FED devices provide good contrast and wide angular display range and are lightweight with low power consumption. An FED device typically includes an array of pixels, wherein each pixel includes one or more cathode/anode pairs. Thus, it is convenient to use the terms “column” and “row” when referring to individual pixels or columns or rows within the array.
FIG. 1
illustrates a portion of an FED device
10
produced in accordance with conventional micro-tipped cathode structure. The FED device
10
includes a faceplate
12
and a baseplate
20
, separated by spacers
32
. The spacers
32
support the FED device
10
structurally when the region
34
in between the faceplate
12
and the baseplate
20
is evacuated. The faceplate
12
includes a glass substrate
14
, a transparent conductive anode layer
16
and a cathodoluminescent layer or phosphor layer
18
. The phosphor layer
18
may include any known phosphor material capable of emitting photons in response to bombardment by electrons.
The baseplate
20
includes a substrate
22
with a row electrode
24
, a plurality of micro-tipped cathodes
26
, a dielectric layer
28
and a column-gate electrode
30
. The baseplate
20
is formed by depositing the row electrode
24
on the substrate
22
. The row electrode
24
is electrically connected to a row of micro-tipped cathodes
26
. The dielectric layer
28
is deposited upon the row electrode
24
. A column-gate electrode
30
is deposited upon the dielectric layer
28
and acts as a gate electrode for the operation of the FED device
10
.
The substrate
22
may be comprised of glass. The micro-tipped cathodes
26
may be formed of a metal such as molybdenum, or a semiconductor material such as silicon, or a combination of molybdenum and silicon. Micro-tipped cathodes
26
may also be formed with a conductive metal layer (not shown) formed thereon. The conductive metal layer may be comprised of any well-known low work function material.
The FED device
10
operates by the application of an electrical potential between the column electrode
30
or gate electrode
30
and the row electrode
24
causing field emission of electrons
36
from the micro-tipped cathode
26
to the phosphor layer
18
. The electrical potential is typically a DC voltage of between about 30 and 110 volts. The transparent conductive anode layer
16
may also be biased (1-2 kV) to strengthen the electron field emission and to gather the emitted electrons toward the phosphor layer
18
. The electrons
36
bombarding the phosphor layer
18
excite individual phosphors
38
, resulting in visible light seen through the glass substrate
14
.
The micro-tipped cathodes
26
of FED device
10
are 3-dimensional structures which may be formed as evaporated metal cones or etched silicon tips. Micro-tipped cathodes
26
provide enhanced electric field strength by about a factor of four or five over the 2-dimensional structure of the 2-dimensional alternative FED device
40
(see FIG.
2
). However, the 2-dimensional structure of the alternative FED device
40
can be formed with planar films and photolithography.
Referring to
FIG. 2
, a portion of an alternative FED device
40
is shown in accordance with conventional flat cathode structure. FED device
40
includes a faceplate
42
and a baseplate
50
separated by spacers (not shown for clarity). The faceplate
42
may include a glass substrate
44
, a transparent conductive anode layer
46
disposed over the glass substrate
44
, and a phosphor layer
48
disposed over transparent conductive anode layer
46
. An electrical potential of between about one kilovolts to about two kilovolts may be applied to the transparent conductive anode layer
46
to enhance field emission of electrons and to gather emitted electrons at the phosphor layer
48
.
The baseplate
50
may include a substrate
52
, a conductive layer
54
, a flat cathode emitter
56
, a dielectric layer
58
and a grid electrode
60
. The conductive layer
54
may be a row electrode
54
and is deposited on the substrate
52
. The flat cathode emitter
56
and dielectric layer
58
are deposited on the conductive layer
54
. The grid electrode
60
may also be referred to as the column electrode
60
. The grid electrode
60
is deposited over, and supported by, the dielectric layer
58
. The flat cathode emitter
56
may comprise a low effective work function material such as amorphic diamond.
Several techniques have been proposed to control the brightness and gray scale range of FED devices. For example, U.S. Pat. No. 5,103,144 to Dunham, U.S. Pat. No. 5,656,892 to Zimlich et al. and U.S. Pat. 5,856,812 to Hush et al., incorporated herein by reference, teach methods for controlling the brightness and luminance of flat panel displays. However, even using these brightness control techniques, it is still very difficult to obtain a uniform electron beam from an FED emitter. Thus, there remains a need for methods and apparatuses for controlling FED beam uniformity.
BRIEF SUMMARY OF THE INVENTION
The present invention includes a field emitter circuit including a row electrode, at least one cathode structure on the row electrode, a grid electrode proximate to the at least one cathode structure and an electron beam uniformity circuit coupled to the grid electrode for providing a grid voltage sufficient to induce electron emission from the at least one cathode structure and with a periodically varying signal to provide electron beam uniformity.
A field emission display (FED) embodiment of the invention includes a faceplate, a baseplate and a circuit for controlling electron beam uniformity. The faceplate of this embodiment may include a transparent screen, a cathodoluminescent layer and a transparent conductive anode layer disposed between the transparent screen and the cathodoluminescent layer. The baseplate of this embodiment may include an insulating substrate, a row electrode disposed on the insulating substrate, a cathode structure disposed on the row electrode, an insulating layer disposed around the cathode structure and on the row electrode, and a column electrode disposed upon the insulating layer and proximate to the cathode structure. The cathode structure of this embodiment may be micro-tipped. In another embodiment, the cathode structure may be flat. The circuit for controlling electron beam uniformity provides a grid voltage including a periodic signal superimposed on a DC offset voltage. The DC offset voltage is sufficient to induce field emission of electrons from the cathode structure. The superimposed periodic signal provides electron beam uniformity.
An alternative embodiment of the present invention is a field emission display monitor including a video driver circuitry, a video monitor chassis for housing, and coupling to, the video driver circuitry and a field emission display coupled to the video driver circuitry and housed essentially within the monitor chassis. The field emission display may also include user controls coupled to the monitor chassis and in communication with the video driver circuitry. The field emission display includes an electron beam uniformity circuit.
A computer system embodiment of this invention includes an input device, an output device, a processor device coupled to the input device and the output device, and an FED coupled to the processor device.
The method according to this invention includes providing an FED device as de

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