Method and apparatus for the production of aluminum

Electrolysis: processes – compositions used therein – and methods – Electrolytic synthesis – Utilizing fused bath

Reexamination Certificate

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C205S376000, C205S392000, C205S393000, C205S396000, C204S243100

Reexamination Certificate

active

07867373

ABSTRACT:
Disclosed is a method for the continuous production of aluminum from alumina including a first step of converting alumina (Al2O3) into aluminum sulfide (Al2S3) and a second step of separation of aluminum from aluminum sulfide in a separating reactor. Wherein in the first step in a conversion reactor alumina is dissolved in a molten salt to form a melt and a sulfur containing gas is fed through the melt whereby the sulfur containing gas acts as a reagent to convert at least part of the alumina into aluminum sulfide and at least part of the melt is used in the second step. Further the invention relates to an apparatus for operating the method.

REFERENCES:
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patent: 6565733 (2003-05-01), Sportel et al.
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patent: 2004088000 (2004-10-01), None
Hsu et al. Combined aluminium sulphide prodn. and electrolysis to aluminium by reacting alumina with carbonyl sulphide or carbon di:sulphide, Jul. 17, 1984, Derwent Abstract. pp. 1-2.
Nguyen Q. Minh et al., “The Electrochemical Behavior of Al2S3in Molten MgCl2+NaCl+KCl Eutectic”,J. Electroana. Chem.,131 (1982) pp. 229-242.
N.Q. Minh et at., “The Electrolysis of Al2S3in AlCl3-MgCl2-NaCl-KCl Melts”,J. Appl. Electrochem.,vol. 12 (1982) pp. 653-658.
R.O. Loutfy et al., “Potential for Energy Savings in the Production of Aluminum: Aluminum Sulfide Route”, Chemical Metallurgy—A Tribute to Carl Wagner, Proc. Of Symp. On Metallurgical Thermodynamics and Electrochemistry at the 110th AIME annual meeting, N.A. Gokcen, Ed., Feb. 1981, The Metallurgical Society of AIME, New York (1981).
U.S. Appl. No. 10/550,678, filed Sep. 26, 2005, Van Der Plas et al.

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