Method and apparatus for terminal insertion

Metal working – Method of mechanical manufacture – Electrical device making

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Details

29837, 29842, 29857, H01R 4300

Patent

active

046585036

ABSTRACT:
A movable working head carries a pair of drive rollers, an insertion quill, and a routing nozzle that are manipulated so that a first terminal on one end of a wire is grasped between the rollers and inserted into the quill which is then inserted partly into a connector aperture. The rollers are rotated to drive the wire and terminal through the quill into an engaged position within the connector, terminal insertion is tested, and the insertion quill is replaced with the routing nozzle so that the working head can traverse a harness routing path with the rollers and nozzle sliding freely along the length of the wire towards its other end. Near the second end of the wire, the rollers grasp the second terminal pin, rotate with the pin 180.degree. about an axis parallel to the roller axes and are moved to insert this terminal pin into the insertion quill so that the working head may move the quill and rollers to a second connector.

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