Method and apparatus for starting an engine having a...

Power plants – Fluid motor means driven by waste heat or by exhaust energy... – With supercharging means for engine

Reissue Patent

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C123S179500

Reissue Patent

active

RE038671

ABSTRACT:

TECHNICAL FIELD
The present invention relates generally to internal combustion engines for automotive vehicles, and more specifically, to an automotive vehicle having a starter/alternator and a turbocharger coupled to the engine.
BACKGROUND
Automotive vehicles with internal combustion engines are typically provided with both a starter motor and alternator. In recent years, a combined alternator and starter motor has been proposed. Such systems have a rotor mounted directly to the crankshaft of the engine and a stator sandwiched between the engine block and the bell housing of the transmission. During initial startup of the vehicle, the starter/alternator functions as a starter. While functioning as a starter, the starter/alternator rotates the crankshaft of the engine while the cylinders are fired.
After the engine is started, the starter/alternator is used as a generator to charge the electrical system of the vehicle.
Many vehicles have turbochargers incorporated with the engine. These turbochargers are commonly referred to as exhaust-gas turbochargers. A turbocharger consists of two machines: a turbine and a compressor mounted on a common shaft. The turbine is coupled to the exhaust system and uses the energy obtained in the flow of the exhaust system to drive the compressor. The compressor in turn, draws in outside air, compresses it and supplies it to the cylinders. The compressed air increases the power output of the engine.
Exhaust gas turbochargers operate using the mass flow of the exhaust gas. Thus, some time is associated with providing enough exhaust gas to rotate the turbocharger at a sufficient speed to provide compression at the output of the turbocharger. Such time is typically referred to as turbo lag. During turbo lag the engine output power is less than that when the turbocharger is operating.
In foreseeable automotive applications, the engine may be shut down during stops (e.g., red lights). When the accelerator is depressed, the starter/alternator starts the motor and the engine will resume firing. Thus, many startups may occur over the course of a trip.
It would therefore be desirable to reduce the amount of turbo lag and thus increase the amount of power of the engine during startup.
SUMMARY OF THE INVENTION
It is therefore one object of the invention to increase the power output of the engine during startup.
In one aspect of the invention, a method of controlling the starting of an internal combustion engine having a starter coupled to the crankshaft of the engine and a turbocharger comprises the steps of: rotating the shaft of the turbocharger to a predetermined speed and starting the engine when the turbocharger reaches the predetermined speed.
In a further aspect of the invention, a system for an automotive vehicle comprises an internal combustion engine having a crankshaft coupled to pistons. A turbocharger has a rotor that is fluidically coupled to the pistons. A starter/alternator is coupled to the crankshaft of the engine. A controller is coupled to the starter/alternator to initiate the rotation of the crankshaft to displace air from the pistons and rotate the rotor of the turbocharger. The controller starts the engine upon the rotor reaching a predetermined speed.
One advantage is that power from the engine may be increased at startup.


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