Method and apparatus for solder deposition

Metal fusion bonding – Process – Plural joints

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228 563, B23K 3102

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active

048010693

ABSTRACT:
A method and an apparatus for depositing solder onto component lead pads of a printed wiring board. Solder preforms which are multi-layer, solder containing members are positively biased against the pwb pad which is then introduced into a vapor phase environment defining a temperature gradient between approximately ambient and the temperature of a saturated vapor of a first selected fluid which defines a primary saturated vapor phase with a boiling point which is greater than the melting point of solder. A second fluid having a boiling point which is lower than the first fluid is utilized to generate a secondary vapor blanket in order to prevent excessive loss of the fluid defining the primary vapor phase. The pwb is heated according to a controlled process in which the temperature of the pwb is continuously monitored. The apparatus is a pressure fixture usable for vapor phase solder deposition of a pwb and comprises a first and a second member which are removably fastened together in an opposed relationship with a pwb is disposed between the first and the second members.

REFERENCES:
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patent: 4115601 (1978-09-01), Ammann
patent: 4354629 (1982-10-01), Grassauer
patent: 4389797 (1983-06-01), Spigarelli et al.
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patent: 4728022 (1988-03-01), Jamison
"Phase-Four" Production Systems for Vapor Phase Soldering-HTC, Pond Lane, Concord, MA 01742-1983/Pub. 37832.

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