Method and apparatus for producing carpeted panels

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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1565802, B29C 6500

Patent

active

050264451

ABSTRACT:
Carpeted panels comprising a thermoplastic substrate and a synthetic fiber carpet are produced by bonding the respective parts to one another using a vibration welding apparatus for causing the generation of frictional heat at the interface between the substrate and the carpet. One of the platen of the welding apparatus confronting the carpet is provided with a pattern of closely spaced pins engaging the carpet and urging the carpet into forced engagement with the substrate. On account of the closely spaced pins and the relatively low amplitude of the reciprocating motion, a bond is achieved substantially over the entire interface between the carpet and the substrate.

REFERENCES:
patent: 3873387 (1975-03-01), Schoening
patent: 3920504 (1975-11-01), Shoh et al.
patent: 4759892 (1988-07-01), Bonzo
patent: 4776905 (1988-10-01), Cheung et al.
patent: 4904319 (1990-02-01), Divincenzo et al.

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