Metal working – Barrier layer or semiconductor device making
Reexamination Certificate
1999-03-12
2001-07-24
Graybill, David E (Department: 2814)
Metal working
Barrier layer or semiconductor device making
Reexamination Certificate
active
06264704
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method for supplying a divided component which is separated previously into individual parts and is stored in a storage body and bringing a divided component after being processed back into the storage body, and an apparatus for executing the method. The divided component is, e.g., individual semiconductor substrate cut from a semiconductor wafer.
2. Description of the Related Art
A circuit board with a plurality of the same circuit sections 
24
 formed therein, that is, a bulk circuit board 
23
 is sent to an electronic component mounting apparatus to secure high productivity, as shown in FIG. 
18
. Every one or every plurality of electronic components 
21
 held by an electronic component mounting nozzle 
20
 are mounted to the circuit sections 
24
 of the circuit board 
23
 by the nozzle 
20
. A circuit board with the electronic components mounted is carried out when the electronic components 
21
 are mounted to all circuit sections 
24
 of the circuit board 
23
. The component mounted circuit board is separated into individual circuit parts 
26
 with the electronic components and then the separated circuit parts 
26
 are supplied to a next process.
In the case where the electronic components 
21
 are mounted to the circuit sections 
24
 by flip-chip mounting, more specifically, electrodes 
28
 on each circuit section 
24
 are connected to electrodes 
25
 of the corresponding electronic component 
21
 via bumps 
22
 as shown in 
FIG. 19
, and then the circuit board 
23
 is separated into individual circuit parts 
26
 by a cracking along scribe lines. In this case, since the circuit sections 
24
 are warped, a stress acts on each connected part between the electrodes 
28
 on the circuit section 
24
 and the electrodes 
25
 on the electronic component 
21
. Thus the connected part may be disconnected by the stress, that is, the stress may cause a junction failure. For solving the problem, the circuit board 
23
 is separated beforehand into the individual circuit sections 
24
 and the divided circuit sections 
24
 are supplied to the electronic component mounting apparatus for mounting of the electronic components 
21
 thereto, and then individual circuit parts 
26
 mounting the electric components 
21
 thereon are transferred to the next process as mentioned above.
However, an effective means for supplying each divided circuit section 
24
 to the electronic component mounting apparatus and transferring the finished circuit parts 
26
 to the next process has not yet been devised.
SUMMARY OF THE INVENTION
The present invention accordingly provides a method for mounting components and an apparatus for executing the method whereby each divided component can be supplied in a manner that will not give rise to a junction failure at a junction part where the divided component and a component mounted on the divided component are connected. Also, a divided component with the component mounted on the divided component can be transferred, so that the divided component with the component mounted thereto is improved in quality.
According to a first aspect of the present invention, there is provided a method for mounting component which comprises:
taking out a divided component separated from a collective part from a storage body;
mounting a component to the taken divided component; and
storing a divided component with the component mounted thereto into the storage body again.
According to a second aspect of the present invention, there is provided an apparatus for mounting component, which comprises:
a storage body for storing a divided component separated from a collective part;
a take-out and storage unit which takes out the divided component from the storage body, brings back the divided component with component mounted thereto into the storage body, further transfers the divided component from the storage body to a component mount stage where the component is mounted to the divided component and transfers the divided component with the component mounted thereto from the component mount stage to the storage body;
a mounting unit which mounts the component to the divided component taken out by the take-out and storage unit thereby forming the divided component with the component mounted thereto; and
a control unit which controls operations of the take-out and storage unit and the mounting unit.
According to the component mount method in the first aspect of the present invention and the component mounting apparatus in the second aspect of the present invention, there are provided the take-out and storage unit and the mounting unit, whereby the component is mounted to the divided component taken out from the storage body and then the divided component with the component mounted thereto is collected into the storage body again. Accordingly, regarding any component such that a problem is occurred when a collective part mounting components thereto is separated to a respective divided component with the component mounted thereto as the conventional art, in the present invention, the divided component separated previously from the collective part can be supplied by the storage body storing the divided component, and the component can be mounted to the individual divided component. Therefore, each divided component with the component mounted thereto is improved in quality without the inconvenience experienced in the prior art. Moreover, the divided components with the components can be collected again into the storage body, so that each divided component can be handled with ease.
REFERENCES:
patent: 4731923 (1988-03-01), Yagi et al.
patent: 5628111 (1997-05-01), Iwasaki et al.
patent: 5667129 (1997-09-01), Morita et al.
patent: 5839187 (1998-11-01), Sato et al.
patent: 5894657 (1999-04-01), Kanayama et al.
Higashi Kazushi
Hosotani Naoto
Kanayama Shinji
Minamitani Shozo
Shida Satoshi
Graybill David E
Matsushita Electric - Industrial Co., Ltd.
Wenderoth , Lind & Ponack, L.L.P.
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