Method and apparatus for modifying new or existing marine...

Ships – Displacement-type hull – Multiple hulls

Reexamination Certificate

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Details

C405S204000

Reexamination Certificate

active

06367399

ABSTRACT:

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not applicable
REFERENCE TO A “MICROFICHE APPENDIX”
Not applicable
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to the salvage or installation of marine platforms and oil rigs that are supported upon a usually partially submerged jacket that extends between the seabed and the water surface. Even more particularly, the present invention relates to the use of a moving lifting assembly which is preferably barge supported that can remove and salvage or install very large marine platforms without the use of enormous lifting booms such as form a part of derrick barges, offshore cranes, and the like. The present invention features opposed short booms that are connected with an improved lifting arrangement to the lower end of the platform to be salvaged or installed.
2. General Background
In the offshore oil and gas industry, the search for oil and gas is often conducted in a marine environment. Sometimes the search takes place many miles offshore. Oil and gas well drilling takes place in many hundreds of feet of water depth.
The problem of drilling oil wells offshore and then producing these wells has been solved in part by the use of enormous fixed or floating platform structures with foundations that are mostly submerged, but usually extending a number of feet above the water surface. Upon this foundation (or “jacket”, tension leg platform (“TLP”), or SPAR, etc. referred to in the art) there is usually placed a very large prefabricated rig, deck, or platform.
The term “platform” as used herein should be understood to include any of a large variety of prefabricated structures that are placed in a marine environment, e.g., on an offshore foundation (e.g. jacket), to form a fixed or floating offshore platform. Thus, a “platform” can include, e.g. a drilling rig, a production platform, a crew quarters, living quarters, or the like.
A supporting jacket is usually a very large multi-chord base formed of multiple sections of structural tubing or pipe that are welded together. Such jackets have been used for a number of years for the purpose of supporting large deck platforms in an offshore environment.
The jacket or foundation is usually prefabricated on land in a fabrication yard, preferably adjacent to a navigable waterway. The completed jacket can be placed upon a large transport barge so that it can be moved to the drill site where it will be placed upon the ocean floor. As an example, an offshore jacket can be several hundred feet in length. The size of the jacket is of course a function of the depth of water in which the rig will be placed. A five hundred (500) foot water depth at the drill site (or production site) will require a jacket which is approximately 500-550 feet tall. The jacket is usually partially submerged, with only a small upper portion of the jacket extending slightly above the water surface. An offshore jacket as described and in its position on the seabed can be seen, for example, in the Blight, et al U.S. Patent No. 4,252,469 entitled “Method and Apparatus for installing integrated Deck Structure and Rapidly Separating Same from Supporting Barge Means.” Specifically,
FIGS. 1
,
2
and
3
of the Blight, et al patent show an offshore jacket on the seabed.
A small upper portion of the jacket extends above the water surface. This exposed portion of the jacket is the portion upon which the platform is placed and supported by. The upper portion of the jacket is usually equipped with a number of alignment devices which enhance the proper placement of the deck package on the jacket. Such alignment devices are referred to variously as stabbing eyes, sockets, or the like. The use of such alignment devices, sockets, or stabbing eyes can be seen in the Blight, et al U.S. Pat. Nos. 4,252,468 and U.S. Pat. No. 4,252,469 as well as in the Kansan U.S. Pat. No. 4,242,011. For purposes of background and reference, the Kansan patent U.S. Pat. No. 4,242,011 is incorporated herein by reference. The Blight, et al U.S. Pat. Nos. 4,252,469 and 4,252,468 are likewise each incorporated herein by reference.
Platforms or topsides can be extremely large and have correspondingly heavy weights. For example, it is not uncommon for a deck platform such as a drilling rig crew quarters, production platform or the like to be between five hundred and five thousand (500 and 5,000) tons gross weight. Topsides in excess of ten thousand (10,000) tons have been installed, and others that are being planned may weigh as much as thirty thousand (30,000) tons. Such enormous load values present significant problems in the placement of deck platforms on offshore jacket structures. First, the placement is done entirely in a marine environment. While the jacket can be laid on its side and/or floated into position, the platform is not a submersible structure, and must be generally supported in an upright condition above the water surface to prevent water damage to the many components that form a part of the drilling or production platform (such as electrical systems, wall constructions, and other portions that will be inhabited by individuals and used as oil and gas well drilling or production equipment).
After a number of years, offshore marine platforms can become obsolete and are abandoned. Once abandoned, these platforms become a hazard to navigation and must necessarily be removed.
The art has typically used enormous derrick barges for the purpose of removing abandoned platforms from their supporting jackets in an offshore environment. These derrick barges are large, rectangular barge structures with a high capacity lifting boom mounted at one end portion of the deck of the barge. The barge, for example might be three hundred to four hundred (300-400) feet in length, fifty to one hundred twenty (50-120) feet in width, and twenty-five to fifty (25-50) feet deep. These figures are exemplary.
A derrick barge might have a lifting capacity of for example, two thousand (2,000) tons. For very large structures such as for example, a five thousand (5,000) ton deck package, two derrick barges can be used, each supporting one side portion of the deck platform with a multi-line lift system supported by an enormous structural boom extending high into the air above the package during the lift.
While the use of such derrick barges has been successful in the removal of platforms and/or jackets through the years, such derrick barges are generally limited in their capacity to packages of two thousand (2,000) tons or less. Further, derrick barges of such an enormous capacity are extremely expensive to manufacture and operate. Many thousand of dollars per hour as a cost of using such a device is not uncommon. Although there are five (5) or six (6) derrick barges that can lift in excess of six thousand (6,000) tons, they are extremely costly and limited as to the water depth in which they can operate.
When very large loads of, for example six thousand—ten thousand (6,000-10,000) tons are involved, the limitation of the derrick barge usually prohibits such a lift.
In U.S. Pat. No. 4,714,382 issued to Jon Khachaturian there is disclosed a method and apparatus for the offshore installation of multi-ton prefabricated deck packages on partially submerged jacket foundations. The Khachaturian patent uses a variable dimensional truss assembly and is supported by the barge and forms a load transfer interface between the barge and the deck package. Upper and lower connections form attachments between the truss members and the deck package at upper and lower elevational positions on the deck package. The variable dimension truss includes at least one member of variable length, in the preferred embodiment being a winch powered cable that can be extended and retracted by winding and unwinding the winch. Alternate embodiments include the use of a hydraulic cylinder as an example. Other Khachaturian patents include U.S. Pat. Nos. 5,607,260; 5,609,441; 5,662,434; 5,800,093; and 5,975,807; each of which is hereby incorporated herein by refer

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