Method and apparatus for manufacturing sponge iron

Specialized metallurgical processes – compositions for use therei – Processes – Electrothermic processes

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48 65, 48202, 48210, 75 35, 266156, 266140, 373 22, C22B 1302, F27B 108

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043625541

ABSTRACT:
Disclosed are a method and apparatus for manufacturing sponge iron by the continuous reduction of iron oxides in a shaft utilizing recirculation gases. Reaction gas is removed from the shaft furnace, substantially cleaned of all CO.sub.2 and H.sub.2 O, and then divided into at least two flow portions one of which is passed to a gas generator comprising a plasma burner. A reducing agent such as pit coal is injected together with an oxidant into the hot gas from the plasma burner so as to form a gas mixture comprised primarily of CO and H.sub.2, which gas mixture is then mixed with the other flow portion of the cleaned reaction gas in such proportion that the temperature of the resulting reduction gas is suitable for the reduction of iron oxides in the shaft furnace.

REFERENCES:
patent: 3853538 (1974-12-01), Nemeth
patent: 4072502 (1978-02-01), Santen et al.
patent: 4141694 (1979-02-01), Camacho

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