Method and apparatus for making articles from particle based mat

Plastic and nonmetallic article shaping or treating: processes – Including step of generating heat by friction

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264109, 425144, 4253781, C04B 3564

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active

054766222

ABSTRACT:
A method and apparatus for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with the invention, a thermally settable slurry containing a relatively high concentration of the particles is conveyed through an elongate flow area having a desired cross-sectional configuration. The slurry is heated as it is advanced through the flow area causing the slurry to set or harden in a shape which conforms to the cross-sectional configuration of the flow area. The material discharges from the flow area as a self-supporting solid of near net final dimensions. The article may then be sintered to consolidate the particles and provide a high density product.

REFERENCES:
patent: 3423358 (1969-01-01), Burke, Jr.
patent: 3950118 (1976-04-01), Adair
patent: 4132564 (1979-01-01), Burke, Jr. et al.
patent: 4197070 (1980-04-01), Koschmann
patent: 4894194 (1990-01-01), Janney
patent: 4906424 (1990-03-01), Hughes et al.
patent: 4913863 (1990-04-01), Burrafato et al.
patent: 5028362 (1991-07-01), Janney et al.
Publication entitled "Gelcasting of Alumina". J. Am. Cer, vol. 74, No. 3, Mar. 1991.
IBM Technical Disclosure Bulletin vol. 14, No. 10 (Mar. 1972) (1 page).

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