Method and apparatus for judging quality of spot weld

Electric heating – Metal heating – For bonding with pressure

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B23K 1124

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active

040053075

ABSTRACT:
A resistance spot welding method and apparatus wherein a weld can be judged to have an acceptable strength whether a splash (expulsion of weld metal) has occurred or not, provided that a maximum displacement (M) of a movable electrode to a fixed one is larger than a certain predetermined reference value (M.sub.L) or a rate (R) of the displacement at an initial stage is larger than a certain predetermined reference value (R.sub.L) which is defined between two certain predetermined reference values (R.sub.1, R.sub.E), by sensing the displacement and the rate thereof. Furthermore, when necessary, a weld is judged to have an acceptable indentation (I), as well, by sensing a position of the electrode at a specific point of time when a predetermined holding time has elasped from the time of de-energization of the welding current. Thus reliability of a spot welded joint is much improved and costly rejection of a welded product is considerably reduced.

REFERENCES:
patent: 2851584 (1958-09-01), Sciaky
patent: 3400242 (1968-09-01), Waller
patent: 3404252 (1968-10-01), Michael
patent: 3443056 (1969-05-01), Ramaley et al.
patent: 3449541 (1969-06-01), Wilcox et al.
patent: 3569659 (1971-03-01), Benton et al.
patent: 3585347 (1971-06-01), Needham et al.
patent: 3609285 (1971-09-01), Scarpelli et al.
patent: 3632956 (1972-01-01), Herbst
patent: 3708648 (1973-01-01), Croucher et al.
D. N. Waller et al., "Electrode Separation Applied to Quality Control in Resistance Welding", Welding Research Supplement, pp. 168-174, Apr. 1965.
K. I. Johnson et al., "New Design of Resistance Spot Welding Machine for Quality Control", Welding Research Supplement, pp. 122-131, Mar. 1972.

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