Method and apparatus for injection molding continuous products

Plastic and nonmetallic article shaping or treating: processes – Forming continuous or indefinite length work – With mold element formation or removal

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264167, 264216, 264310, 2643282, 2643288, 26432811, 26432816, 425224, 425543, 425547, 425552, 425572, 425576, B29C 3336, B29C 4126, B29C 4146

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active

050572598

ABSTRACT:
The method and apparatus for injection molding of continuous molded products employs a single endless flexible mold band having multiple injection ports revolving in registration with a rotating cylindrical mold member. This cylindrical mold member comprises a wide wheel rim or a circumferential wall on a rotating drum. Continuous mold cavities extend in parallel relationship circumferentially around the periphery of the cylindrical mold member. Injection ports in the mold band are kept in alignment with these mold cavities by sprocket teeth of the mold member engaging with sprocket holes in margins of the band. Fluid plastic material (either thermoplastic material or thermosetting material) is injected through these ports into the mold cavities. When injecting thermoplastic material, heaters warm the cylindrical mold member and band prior to injection; then coolers chill them for cooling the thermoplastic material for solidifying it. For extending endless molded products from between the revolving mold member and band, the band is guided away from the mold member. After removal of products, the revolving band is guided back into re-engagement with the sprocket teeth in registration with the revolving cylindrical mold member for repeating continuous cycles of operation. When injecting thermosetting plastic material, the revolving mold member and band are cooled prior to injection and are then heated following injection for solidifying the molded thermosetting plastic products.

REFERENCES:
patent: 3758657 (1973-09-01), Menzin et al.
patent: 4096225 (1978-06-01), Kowalski
patent: 4350656 (1982-09-01), Moertel
patent: 4431399 (1984-02-01), Moertel
patent: 4461738 (1984-07-01), Russell

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