Method and apparatus for controlling the temperature of an ingot

Metal founding – Process – With measuring – testing – inspecting – or condition determination

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1641547, B22D 1122

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ABSTRACT:
A method of controlling a temperature of a surface of a direct chill cast ingot cast in an open-ended mold provided with a bottom block during early stages of casting as the ingot emerges from the open-ended mold. The method involves the steps of directing a flow of a coolant onto at least one surface of an ingot emerging from an open-ended mold to impinge on the surface at a normal impingement point and to cool the surface, measuring a surface temperature on the emerging ingot at at least one measurement location which is at a predetermined position close enough to the normal impingement point to be affected by the secondary coolant, to generate a measured surface temperature, determining the displacement of the bottom block of the casting machine from its initial position at the start of the cast, corresponding to each the surface temperature measurement, and using the measured surface temperature to control a casting variable and thereby to control the temperature of the surface. The invention also relates to apparatus for carrying out the above method and to a method of measuring the surface temperature.

REFERENCES:
patent: 3821562 (1974-06-01), Davis et al.
patent: 3829849 (1974-08-01), Stauffer
patent: 4024764 (1977-05-01), Shipman et al.
patent: 4463795 (1984-08-01), Chielens et al.
patent: 4552465 (1985-11-01), Anderson
patent: 4660619 (1987-04-01), Nettelbeck et al.
patent: 4756357 (1988-07-01), Banninger et al.
patent: 4987950 (1991-01-01), Yu
patent: 5061083 (1991-10-01), Grimm et al.
Correlation of Surface Temperatures and Heat Transfer by D.C. Casting of Aluminum Ingots, Kraushaar et al., Light Metals 1995, pp. 1,055-1,059.
Importance of Understanding Ingot Butt Cooling Conditions at Cast Start-up: A Case Study, Yves Caron et al., Light Metals 1996, pp. 963-969.
Patent Abstracts of Japan [vol. 010, No. 238 (M-508), Aug. 16, 1986] Abstract of JP 61-071162 A (Apr. 1986).

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