Method and apparatus for constructing a complex tool surface for

Boots – shoes – and leggings

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36447407, 364512, 364578, G06F 1900

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active

057294623

ABSTRACT:
A method is disclosed for constructing a complex tool surface for use in an age forming process. In one embodiment, the method comprises eight steps. Those steps are (1) modeling a flat panel as a set of finite elements, (2) modeling a rigid tool having a complex tool surface, (3) assigning material characteristics expressed as creep strain to each of the finite elements of the flat panel, (4) modeling the flat panel constrained to the rigid tool in an age forming process to produce a simulated age formed panel, (5) comparing the simulated age formed panel to an actual component and determining the differences, (6) modifying the rigid tool model to eliminate the differences determined in the comparison step, (7) repeating steps 4 and 5 with the modified rigid model until the differences fall within acceptable tolerances; and (8) constructing a tool for use in an age forming process in accordance with the modified rigid model.

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"Age Creep Forming Aluminum Aircraft Skins", Hambrick, Denise M., Avco Aerostructures Textron, Nashville, TN 37202, 1st International SAMPE Metals Conference, Aug. 18-20, 1987, pp. 135-143.

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