Method and apparatus for casting a metal article

Metal founding – Process – Shaping liquid metal against a forming surface

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Details

164125, 164127, 164350, 164352, 164359, B22D 2704, B22C 920

Patent

active

050727710

ABSTRACT:
A long thin metal article having a thick portion is cast with a stress free interconnection between the thick and thin portions of the article. A heat transfer wall is provided around at least a portion of a mold in which the article is cast. To preheat the mold, heat is radiated from an inner side surface of a furnace wall to an outer side surface of the heat transfer wall. Heat is radiated from an inner side surface of the wall to the mold. Molten metal is conducted into the long thin portion of the article mold at a location other than along the length of the long thin portion of the article mold. During solidification of the molten metal, heat is radiated from the thick portion of the article mold to the inner side surface of the heat transfer wall. As the mold structure is withdrawn from the furnace chamber during solidification of the molten metal in the article mold cavity, heat is radiated from the outer side surface of the heat transfer wall to locations outside of the furnace. The presence of the heat transfer wall promotes a stress free solidification of the molten metal in the portion of the article where the thick and thin portions are interconnected.

REFERENCES:
patent: 2822308 (1958-02-01), Hall
patent: 3680625 (1972-08-01), Hein
patent: 3690368 (1972-09-01), Copley et al.
patent: 3700023 (1972-10-01), Giamei
patent: 3931847 (1976-01-01), Terkelsen
patent: 4609029 (1986-09-01), Vishnevsky
patent: 4724891 (1988-02-01), Brookes
patent: 4809764 (1989-03-01), Prasad
patent: 4819709 (1989-04-01), Lallement
patent: 4850419 (1989-07-01), Blazek

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