Method and apparatus for casting

Metal founding – Process – Shaping liquid metal against a forming surface

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164 97, 164119, 164127, 164254, 164284, 164337, B22D 1806, B22D 1914

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active

052752267

ABSTRACT:
A porous preform is placed in a nonporous mold chamber of a pressure vessel. A material is placed in a crucible of the pressure vessel. The pressure vessel is evacuated through a snorkel fluidically connected to the mold chamber and extending therefrom out of the pressure vessel. The material in the crucible is melted. The crucible is placed in fluidic communication with the mold chamber such that the melted material fluidically seals the inside of the mold chamber and the snorkel from the interior of the pressure vessel to fluidically isolate the mold chamber from the interior of the pressure vessel so that a pressure differential exists therebetween. Then, the vessel is pressurized while the mold chamber is continuously evacuated such that the melted material is drawn into the mold chamber and into the snorkel where a cooling element in thermal communication with the snorkel cools the melted material within the snorkel thereby forming a solidification plug and the material is forced into the porous preform and the material in the mold chamber is directionally solidified from the solidification plug.

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