Method and apparatus for applying a plastic spacer onto a glass

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Patent

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Details

15624411, B32B 2100

Patent

active

059617594

DESCRIPTION:

BRIEF SUMMARY
BACKGROUND OF THE INVENTION

It is known in the assembly of insulating glass panes whose glass panels are held apart and adhered to one another by a plastic spacer, first to apply the strand-like spacer onto a first of the two glass panels along its edge, such that a gap remains between the ends of the spacer in the vicinity of a corner of the glass panel, and is not closed until later, after assembly and pressing of the insulating glass pane. Closing must be performed very carefully so as not to leave open any gap through which moisture might penetrate into the interior of the insulating glass pane. It is known to close the gap by passing a heated shaped element around that end of the plastic spacer at which the gap is located, so that the thermoplastic material of which the spacer is made softens, and the two ends of the strand of which it is constituted join one another to form a continuous frame. This entails problems in practical implementation, however: the abutting surfaces between the two ends of the spacer cannot be reached with the heated shaped element, and it is also difficult to exert pressure thereon because it is possible to act on the spacer only from outside, i.e. parallel to the abutting surfaces. It becomes particularly difficult to close the gap when it is not already quite narrow, since then the action of a heated shaped element alone is not sufficient, and instead additional thermoplastic material must be introduced into the gap, which is difficult and moreover leads to a disturbingly obvious and unattractive join between the two ends of the spacer. In this case the join also remains a weak point in the otherwise reliable seal of the interior of the insulating glass pane.
It is known to close the gap in a plastic spacer, located in the vicinity of a corner, even before the insulating glass pane is assembled, by acting on the corner from both the inside and the two outer sides with three separately movable shaped elements. This yields a better join between the two ends of the spacer, but with considerable complexity in terms of equipment and above all time, which leads to a lengthening of the cycle time of the apparatus which applies the spacer onto the glass panel.
In the case of both procedures known from the related art, it is disadvantageous that the gap initially existing between the ends of the spacer is not reproducible, since irregularly shaped abutting surfaces with varying spacing are formed.


SUMMARY OF THE INVENTION

It is the object of the present invention to indicate a way in which, in the application of an in-situ extruded strand to form a plastic spacer, the beginning and end of the strand can be joined to one another more easily, more rapidly, and more reliably.
According to the invention, the plastic strand provided as the spacer is extruded by means of a nozzle, and applied onto the glass panel, in such a way that the beginning and end of the strand meet one another not in blunt fashion, but rather by way of an oblique surface which is formed by the fact that the thickness of the strand upon emergence from the nozzle is increased, at the beginning of a segment with a defined length, from zero to the intended thickness of the strand; and in complementary fashion thereto, at the end of the strand is decreased over the same length from the intended thickness to zero, which can be achieved by means of a nozzle whose outlet cross section is modifiable and which, while it is being moved along on a glass panel, can be lifted away from it. Even with this procedure, a gap unavoidably results between the beginning and end of the strand, but this gap is placed under pressure when the insulating glass pane is assembled, since it is absolutely necessary and usual to press insulating glass panes, on the one hand in order to achieve the desired intended thickness of the insulating glass pane, and on the other hand to guarantee a permanent join, sealed against water vapor diffusion, between the sides of the plastic spacer and the adjacent glass panels. This pressing necessarily al

REFERENCES:
patent: 3759771 (1973-09-01), Battersby
patent: 3957406 (1976-05-01), Battersby
patent: 4120999 (1978-10-01), Chenel
patent: 4234372 (1980-11-01), Bernhard et al.
patent: 5350600 (1994-09-01), Kubota

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