Electrolysis: processes – compositions used therein – and methods – Electrolytic coating – Forming nonmetal coating
Reexamination Certificate
2002-01-15
2004-11-23
Koehler, Robert R. (Department: 1775)
Electrolysis: processes, compositions used therein, and methods
Electrolytic coating
Forming nonmetal coating
C205S148000
Reexamination Certificate
active
06821408
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a method and an apparatus for an anodic treatment on a surface of a piston used for an internal combustion engine. More particularly, the present invention relates to a method and an apparatus for anodizing an annular surface of the piston.
2. Description of the Related Art
It is well known that a portion of the piston used in the internal combustion engine is placed close to a combustion zone. More particularly the portion of the piston is in contact with relatively hot gases, and therefore, is subject to high-thermal stresses that may cause deformations or changes in the metallurgical structure. This negatively affects functions of the portion.
As a measure against such negative affections, a surface of the piston has been treated by an anodic treatment in order to develop an anodic oxide coating that protects a metal of the piston from undesirable affections of heat. One such apparatus that performs the anodic treatment is disclosed in, for example, a Japan Patent Publication (koukai) No. 9-217200 (incorporated herein by reference). According to the publication, as shown in
FIG. 19
, the apparatus includes a jacket
101
, a lid member
102
, a mask socket
103
, an O-ring
105
, an electrolyte bath
106
, a nozzle system
107
, a cathode
108
, and an anode
109
. The jacket bath
101
forms a part of a circulation circuit of electrolyte (reaction medium), and is substantially like a cup shape. The jacket
101
has an opening, which is closed by the lid member
102
, at its upper end. A hole in which the mask socket
103
is fitted is formed at the center of the lid member
102
. The mask socket
103
is substantially cylindrical in shape, and is provided its lower opening portion with an inwardly projected flange portion. A piston
104
is inversely placed in the mask socket
103
. Namely, the piston
104
is inserted into the mask socket
103
from its head portion (piston head).
The O-ring
105
is placed on the flange portion. The O-ring
105
touches a surface of the piston head when the piston
104
is placed in the mask socket
103
. Thereby, a portion of the piston not to be anodized is sealed. The nozzle system
107
, through which the electrolyte is directed to the piston
104
, is placed in the electrolyte bath
106
that is provided in the jacket
101
. The cathode
108
is provided at an upper portion of the electrolyte bath
106
. The anode
109
is in contact with the piston
104
. The apparatus disclosed in the publication thus performs the anodic treatment on an end face of component (piston) that is cylindrical or columnar in shape.
According to the publication, however, since the O-ring
105
touches the surface of the piston head, there is a difficulty in anodizing a limited area defined at a middle portion on a cylindrical surface. That is, for instance, where the anodic treatment on the end face of the component (piston) is unnecessary while the anodic treatment on the limited area at the middle portion on the cylindrical surface is carried out, a masking of a portion of the component (the end face) is required to prevent the end face from being anodized. However, to make a mask portion, a masking process to the end face of the component must be accomplished before putting the component in the apparatus. This causes a decline of working efficiency and processing ability.
The electrolyte upwardly flows to the end face of the component through the nozzle system
107
, and then, downwardly moves away from the end face to be drained from the electrolyte bath
106
. The electrolyte supplied to the end face meets the electrolyte leaving from the surface, which causes an obstruction to a smooth circulation of the electrolyte. To provide the smooth circulation, a large area for flow of the electrolyte is necessary, and thereby, the size of the apparatus becomes large.
SUMMARY OF THE INVENTION
According to an embodiment of the present invention a method for anodizing a component is provided. The method includes placing the component in a container having first and second seal members and sealing an annular surface of the component to be anodized using the first and second seal members to thereby form a reaction chamber bounded by the annular surface, the seal members and an inner surface of the container. The method further includes supplying a reaction medium to the reaction chamber through a supply passage formed in the container to thereby anodize the annular cylindrical surface.
In another embodiment, the method may further include the step of removing the reaction medium from the reaction chamber through a drain passage formed in the container. The steps of removing and supplying may be conducted simultaneously to thereby circulate the reaction medium through the reaction chamber.
According to an alternative embodiment of the present invention, an apparatus for anodizing a component is provided. The apparatus includes a container having a receiving hole for receiving the component into the container. The apparatus further includes first and second seal members for sealing an annular surface of the component to thereby form a reaction chamber between the container and the annular surface of the component.
The apparatus may further include a supply passage in the container for introducing a reaction medium into the reaction chamber and a drain passage for draining the reaction medium from the reaction chamber. The apparatus may also include a first electrode for energizing the component and a second electrode for energizing the container adjacent to the reaction chamber. Preferably, the container includes a passage plate having an opening for the component to extend through, wherein the passage plate includes a supply groove and a drain groove opening into the reaction chamber.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only, and are not restrictive of the invention as claimed.
REFERENCES:
patent: 5660699 (1997-08-01), Saito et al.
patent: 5750014 (1998-05-01), Stadler et al.
patent: 5843296 (1998-12-01), Greenspan
patent: 6126808 (2000-10-01), Rasmussen
patent: 43 26 430 (1995-02-01), None
patent: 2-574-095 (1986-06-01), None
patent: 58-167777 (1983-10-01), None
patent: 4-224695 (1992-08-01), None
patent: 9-217200 (1997-08-01), None
“Apparatus for Anodizing a Cylindrical Aluminum Coating on a Copper Piston”, IBM Technical Disclosure Bulletin, IBM Corp., New York, vol. 33, No. 6A, pp. 318-319, Nov. 1990.
Buran et al., “Properties of Plasma Spray Coatings for Piston Ring Running Surfaces”, Plasma Techniques Symposium, vol. 2, pp. 25-38, no date given.
Ishikawa Masazumi
Morioka Yuzuru
Sasaki Masato
Sugita Sachiko
Foley & Lardner LLP
Koehler Robert R.
Unisia Jecs Corporation
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