Method and apparatus for ablative bonding using a pulsed electro

Electric heating – Metal heating – By arc

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21912135, 228107, B23K 1500

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active

058977945

ABSTRACT:
A method and apparatus for bonding a layer of coating or cladding material onto a substrate with minimal bulk heating of the substrate. A pulsed electron beam generator is used to produce high energy electrons at the beginning of the pulse and a larger number of lower energy electrons at the end of the pulse. A thin sacrificial or ablative layer of an easily-vaporized material such as tin is placed on top the coating. The high energy electrons penetrate through the ablative and coating layers and heat the coating-substrate interface. The ablative layer is then heated by the low energy electrons to a much higher temperature, causing it to vaporize. The ablation process generates a force on the coating layer which drives it into the substrate.

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Turman et al., "Electron beam joining of structural ceramics" Sandia Report AND95-0595, Albuquerque NM, Apr. 1995.

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